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Flange formation in aluminium alloy EN AW 6060 tubes by radial extrusion with the use of a limit ring

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The paper presents the results of tube flange forming by radial extrusion. The process was carried out according to two variants: with and without the use of a limit ring. The objective of the study reported in this paper was to determine the effect of the die corner radius and the gap height on the course of the radial extrusion process, determine the limit diameter of the flange and effect of limit ring dimensions on the radial extrusion process performed with the use of this ring. The research was performed in cold working conditions with the use of tubular billet made of 6060 aluminium alloy. The analyses were based on experimental tests using a testing machine and numerical calculations based on FEM. Obtained results dem-onstrate that the use of a limit ring has a positive effect on the state of stress in the extruded flange, which – in turn – allows to produce flanges with relatively big diameters. Such flanges are also characterised by lower thickening than those produced by radial extrusion process without ring.
Rocznik
Strony
1020--1028
Opis fizyczny
Bibliogr. 16 poz., rys., tab., wykr.
Twórcy
  • Lublin University of Technology, 36 Nadbystrzycka Str., 20-618 Lublin, Poland
  • Lublin University of Technology, 36 Nadbystrzycka Str., 20-618 Lublin, Poland
  • Lublin University of Technology, 36 Nadbystrzycka Str., 20-618 Lublin, Poland
Bibliografia
  • [1] M. Arentoft, S.B. Petersen, J.M.C. Rodrigues, P.A.F. Martins, R. Balendra, T. Wanheim, Review of research into the injection forging of tubular materials, J. Mater. Process. Technol. 52 (2– 4) (1995) 460–471.
  • [2] S.B. Petersen, R. Balendra, J.M.C. Rodrigues, P.A.F. Martins, The avoidance of defects in radially extruded tubular parts by preforming, J. Mater. Process. Technol. 69 (1) (1997) 155–161.
  • [3] M. Arentoft, H. Bjerregaard, C.B. Andersen, T. Wanheim, The influence of the constitutive behaviour of materials on the formability in radial extrusion of tubular components, J. Mater. Process. Technol. 75 (1–3) (1998) 122–126.
  • [4] B.D. Ko, D.J. Kim, S.H. Lee, B.B. Hwang, The influence of die geometry on the radial extrusion processes, J. Mater. Process. Technol. 113 (1–3) (2001) 109–114.
  • [5] R. Balendra, Y. Qin, Injection forging: engineering and research, J. Mater. Process. Technol. 145 (2) (2004) 189–206.
  • [6] S.H. Hsiang, H.L. Ho, Investigation of the influence of various process parameters on the radial forging processes by the finite element method (FEM), Int. J. Adv. Manuf. Technol. 23 (9–10) (2004) 627–635.
  • [7] S.Y. Lin, F.C. Lin, Predictions of the minimum relative depth of die cavity and the minimum amount of preforming in the radial extrusion of tubular components, Comput. Struct. 84 (7) (2006) 503–513.
  • [8] D.H. Jang, J.H. Ok, G.M. Lee, B.B. Hwang, The forming characteristics of AA 2024 aluminum alloy in radial extrusion process combined with backward extrusion, Mater. Sci. Forum 519–521 (2006) 955–960.
  • [9] J. Richert, Innowacyjne metody przeróbki plastycznej metali, Wydawnictwa AGH, Kraków, 2010.
  • [10] H. Jafarzadeh, G. Faraji, A.F. Dizaji, Analysis of lateral extrusion of gear-like form parts, J. Mech. Sci. Technol. 26 (10) (2012) 3243–3252.
  • [11] U.C. Paltasingh, S.K. Sahoo, P.R. Dash, K.C. Nayak, Simulation and experimental studies for lateral extrusion of square and pentagonal head from round shaft, Int. J. Res. Eng. Technol. 2 (7) (2013) 56–62.
  • [12] T. Schiemann, M. Liewald, C. Beiermeister, M. Till, Influence of process chain on fold formation during flange upsetting of tubular cold forged parts, Procedia Eng. 81 (2014) 352–357.
  • [13] M. Liewald, T. Schiemann, Flange upsetting of tubular components, in: International Cold Forging Group 47th Plenary Meeting Rixos Grand Ankara Hotel, 21–24 September 2014, Ankara, Turkey, 2014.
  • [14] A. Gontarz, G. Winiarski, Numerical and experimental study of producing flanges on hollow parts by extrusion with a movable sleeve, Arch. Metall. Mater. 60 (3) (2015) 1917–1921.
  • [15] G. Winiarski, A. Gontarz, Numerical and experimental study of producing two-step flanges by extrusion with a movable sleeve, Arch. Metall. Mater. 62 (2) (2017) 495–499.
  • [16] G. Winiarski, A. Gontarz, A. Dziubinska, The influence of tool geometry on the course of flanges radial extrusion in hollow parts, Arch. Civ. Mech. Eng. 17 (4) (2017) 986–996.
Uwagi
PL
Opracowanie rekordu ze środków MNiSW, umowa Nr 461252 w ramach programu "Społeczna odpowiedzialność nauki" - moduł: Popularyzacja nauki i promocja sportu (2020)
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-b09b2ee7-a366-4bf1-85ab-d0beb94bad14
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