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Purpose: Different kinds of alloys used in industry for structures and engine components are subjected to very high cycle fatigue (gigacycle regime) damage under the service conditions. In this study, fatigue damage evolution of some metallic-industrial alloys was investigated on very high cycle fatigue regime and calculation of the stress intensity factor (SIF) using finite element method (FEM) was realized under the ultrasonic vibration conditions. A formula of SIF vs. Cracks size and position of the crack has been developed. In fact, calculation of the SIF under ultrasonic vibrating fatigue has to be a function of amplitude instead of nominal stress as frequently used in traditional fatigue from Woehler. Design/methodology/approach: The specimens are tested at ultrasonic fatigue frequency of 20 kHz with a stress ratio of R=-1 (tension-compression) under load control. In order to control the displacement amplitude at the end of the amplifier was calibrated by optical sensor before each fatigue test. Failure mechanisms have been studied by means of the scanning electron microscope (SEM). The fracture origin and/or inclusions were identified by use of energy disperse analysis. Findings: An analytical approach was validated to calculate the stress intensity factor, KI, for the specimen specially designed for Gigacycle fatigue test. Practical implications: This heat source will be useful to position and size the small crack inside the specimen according to surface temperature variation with further heat transfer analysis. The relation between energy power and stress intensity factor helps to determine crack size and position from the temperature field on the specimen surface. Originality/value: Based on the SIF calculation and from classical fracture mechanics, dissipated energy of the plastic zone of the crack is derived and considered as heat source when the crack initiates.
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Tom
Strony
245--251
Opis fizyczny
Bibliogr. 13 poz., tab., rys., wykr.
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autor
autor
autor
autor
- Nanjing University of Aeronautics and Astronautics, College of Energy and Power Engineering, Nanjing, P.R. 210016 China, bayraktar@supmeca.fr
Bibliografia
- [1] C. Bathias, J.G. Ni, T.Y. Wu, D. Lai, Fatigue threshold of alloys at high frequency, Proceedings of the 6th International Conference, Kyoto, Japan, 1991, 463-468.
- [2] T. Wu, C. Bathias, Application of Fracture Mechanics Concepts in Ultrasonic Fatigue, Engineering Fracture Mechanics 47/5 (1994) 683-690.
- [3] T. Wu, J. Ni, C. Bathias, An automatic ultrasonic fatigue testing system for studying low crack growth at room and high temperatures, Automation in fatigue and fracture: Testing and analysis, Amzallag C, Philadelphia, 1994, 598-607.
- [4] I.M. Garcia, Very High Cycle Fatigue of Industrial materials, PhD thesis, ITMA/CNAM-Paris, 2004.
- [5] H. Xue, Explanation on gigacycle fatigue of materials in tension, bending and torsion loading, PhD thesis, ITMA/CNAM-Paris, 2005.
- [6] E. Bayraktar, M.I. Garcia, C. Bathias, Failure mechanisms of automotive metallic alloys in very high cycle fatigue range, International Journal of Fatigue 28/11 (2006) 1590-1602.
- [7] P.C. Paris, Crack initiation mechanism in gigacycle fatigue, Proceedings of the 3rd International Conference “Very High Cycle Fatigue” VHCF-3, Kyoto, 2004.
- [8] Q.Y. Wang, Etude de la fatigue gigacyclique des alliages ferreux, PhD thesis, Ecole Centrale de Paris, 1998.
- [9] H. Xue, D. Wagner, N. Ranc, E. Bayraktar, Thermographic analysis in ultrasonic fatigue tests, Engineering Fracture Mechanics 29 (2006) 573-580.
- [10] T. Wu, H.Q. Xue, J.P. Doucet, C. Bathias, A New Design of Gigacycle Fatigue Testing System and its Applications, Proceedings of the 6th International Conference “Fatigue Damage of Structural Materials VI” Hyannis, 2006.
- [11] S.E. Stanzl-Tschegg, H.R. Mayer, E.K. Tschegg, High frequency method for torsion fatigue testing, Ultrasonic 31/4 (1993) 275-280.
- [12] C. Bathias, L. Drouillac, P. Le François, How and why the fatigue S-N curve does not approach a horizontal asymptote, International Journal of Fatigue 23/1 (2001) 143-151.
- [13] T. Sakai, M. Takeda, N. Oguma, Effect of strength level of fatigue property of structural steels in ultra-wide life region, Proceedings of the 8th International Fatigue Congress, Fatigue, Stockholm, Sweden, 2002.
Typ dokumentu
Bibliografia
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bwmeta1.element.baztech-article-PWA9-0042-0031