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Tytuł artykułu

Particle swarm intelligence based optimisation of high speed end-milling

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Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: Selection of machining parameters is an important step in process planning therefore a new evolutionary computation technique is developed to optimize machining process. This study has presented multi-objective optimization of milling process by using neural network modelling and Particle swarm optimization. Particle Swarm Optimization (PSO) is used to efficiently optimize machining parameters simultaneously in high-speed milling processes where multiple conflicting objectives are present. The goal of optimization is to determine the objective function maximum (predicted cutting force surface) by consideration of cutting constraints. Design/methodology/approach: First, an Artificial Neural Network (ANN) predictive model is used to predict cutting forces during machining and then PSO algorithm is used to obtain optimum cutting speed and feed rates. Findings: During optimization the particles 'fly' intelligently in the solution space and search for optimal cutting conditions according to the strategies of the PSO algorithm. The simulation results show that compared with genetic algorithms (GA) and simulated annealing (SA), the proposed algorithm can improve the quality of the solution while speeding up the convergence process. Research limitations/implications: The experimental results show that the MRR is improved by 28%. Machining time reductions of up to 20% are observed. Practical implications: While a lot of evolutionary computation techniques have been developed for combinatorial optimization problems, PSO has been basically developed for continuous optimization problem. PSO can be an efficient optimization tool for solving nonlinear continuous optimization problems, combinatorial optimization problems, and mixed-integer nonlinear optimization problem. Originality/value: An algorithm for PSO is developed and used to robustly and efficiently find the optimum machining conditions in end-milling. This paper opens the door for a new class of EC based optimization techniques in the area of machining. This paper also presents fundamentals of PSO optimization techniques.
Rocznik
Strony
148--154
Opis fizyczny
Bibliogr. 15 poz., tab., rys., wykr.
Twórcy
autor
autor
  • Faculty of Mechanical Engineering, University of Maribor, Smetanova 17, 2000 Maribor, Slovenia, uros.zuperl@uni-mb.si
Bibliografia
  • [1] M.A. Abido, Optimal Power Flow Using Particle Swarm Optimization, International Journal of Electrical Power & Energy Systems 24 (2002) 563-571.
  • [2] J. Balic, A new NC machine tool controller for step-by-step milling, International Journal of Advanced Manufacturing Technology 18 (2001) 399-403.
  • [3] J. Balic, Optimization of cutting process by GA approach, Robotics and Computer Integrated Manufacturing 19 (2003) 113-121.
  • [4] C. Chen, M. Zhibin, An intelligent approach to non-constant feed rate determination for high-performance 2D CNC milling, International Journal of Manufacturing Technology and Management 9 (2006) 219-236.
  • [5] F. Cus, U. Zuperl, V. Gecevska, High speed end-milling optimization using Particle Swarm Intelligence, Journal of Achievements in Materials and Manufacturing Engineering, 22/2 (2007) 75-78.
  • [6] F. Cus, U. Zuperl, E. Kiker, M. Milfelner, Adaptive controller design for feedrate maximization of machining process, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 237-240.
  • [7] L.A. Dobrzański, K. Gołombek, J. Kopač, M. Soković, Effect of depositing the hard surface coatings on properties of the selected cemented carbides and tool cermets, Journal of Materials Processing Technology 157-158 (2004) 304-311.
  • [8] W. Grzesik, J. Rech, T. Wanat, Surface integrity of hardened steel parts in hybrid machining operations, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 367-370.
  • [9] J. Kopac, Influence of high speed cutting on the structure of machined high speed steel material, Proceedings of the 11th Scientific Conference “Contemporary Achievements in Mechanics, Manufacturing and Materials Science”, CAM3S’2005, Gliwice-Zakopane, 2005, (CD-ROM).
  • [10] E. Ozcan, C. Mohan, Analysis of a simple Particle Swarm Optimization system, Intelligent Engineering Systems Through Artificial Neural Networks 8 (1998) 253-258.
  • [11] Y.Y. Peng, A Discrete Particle Swarm algorithm for optimal polygonal approximation of digital curves, Journal of Visual Communication and Image Representation 15 (2004) 241-260.
  • [12] Y. Shi, R. Eberhart, ‘Parameter selection in particle swarm optimization’, In Evolutionary Programming VII: Proc. EP98, New York: Springer-Verlag, 1998, 591-600.
  • [13] M. Sokovic, M. Cedilnik, J. Kopac, Use of 3D-scanning and reverse engineering by manufacturing of complex shapes, Proceedings of the 13th International Scientific Conference “Achievements in Mechanical and Materials Engineering”, AMME'2005, Gliwice-Zakopane, 2005, 601-604.
  • [14] S. Zhang, A. Xing, L. Jianfeng, F. Xiuli, Failure analysis on clamping bolt of milling cutter for high-speed machining, International Journal of Machining and Machinability of Materials 1 (2006) 343-353.
  • [15] U. Zuperl, F. Cus, M. Milfelner, Fuzzy control strategy for an adaptive force control in end-milling, Journal of Materials Processing Technology 164 (2005) 1472-1478.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-PWA9-0042-0019
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