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Rapid manufacturing of castform patterns for investment casting

Autorzy
Identyfikatory
Warianty tytułu
Konferencja
Mechanics 2008 / International Scientific Conference (VI; 2008; Rzeszow, Poland)
Języki publikacji
EN
Abstrakty
EN
Laser Sintering (LS) in a layer manufacturing technique and currently it is extensively used to produce concept models, functional parts, and also patterns for investment casting (IC). CastForm ™ Polystyrene(CF) is a powdered material used for fabrication of IC patterns employing the LS process. The use of the CF material is one of the fastest and most cast effective Rapid Manufacturing (RM) routes to produce small quantity wax-like patterns for shell or flask IC. The manufacture of CF casting patterns constitutes two stages. The first is the building of a "green" part and second is its infiltration with wax. The accuracy of the patterns, and ultimately the final accuracy of the metal castings, is determined by the CF material properties and the applied process parameters. The factors affecting the accuracy of the CF patterns are investigated in this paper. In addition, different ways to improve the process accuracy are discussed. An analysis of advantages and limitations of this RM technique for IC patterns fabrication is provided.
Rocznik
Strony
65--72
Opis fizyczny
Bibliogr. 16 poz., tab., rys., wykr.
Twórcy
autor
  • The Manufacturing Engineering Centre (MEC), Cardiff University, United Kingdom
Bibliografia
  • 1. Wohlers Report 2007, State of the Industry, Annual Worldwide Progress Report: An in-depth worldwide progress report on the Rapid Prototyping, tooling, and manufacturing, Wohlers Associates Inc., 2007, ISBN 0-9754429-3-7.
  • 2. Hopkinson N., Hague R.J.H., Dickens P.M.: Rapid Manufacturing: An Industrial Revolution for the Digital Age. John Wiley&Sons Ltd., 2006, ISBN 13-978-0-470-016113-8.
  • 3. 3D Systems Web page, 2008: 3D Systems - Valencia - CA - Headquarters, 26081 Avenue Hall, Valencia, California, USA, http://www.3dsystems.com
  • 4. DTM Corporation: SLS - Selective laser sintering. 2001, DTM Corporation, 1611 Headway Circle, Building 2, Austin, Texas 78754.
  • 5. EOS Web page, 2008: EOS GmbH - Electro Optical Systems. Headquarters - Munich, Robert-Stirling-Ring 1, D-82152, Kreilling / Munich, Germany, http://www.eosint.com
  • 6. Dickens P.M., Stangroom R., Greul M., Holmer R., Hon, K.K.B., Hovtun R., Neumann R., Nocken S., Wimpenny D.: Conversion of RP models to investment castings. Rapid Prototyping Journal, 1995, Volume I, Number 4, p. 4-11.
  • 7. Cheah C.M., Chua C.K., Lee C.W., Feng C., Totong K.: Rapid Prototyping and Tooling Techniques: A Review of Applications for Rapid Investment Casting. International Journal of Advanced Manufacturing Technology, United Kingdom, Vol. 25, No 3-4, pp 308-320, February 2005.
  • 8. Envisiontec Web page, 2008: Perfactory Standart RP System, http://www.envisiontec.de
  • 9. DTM Corporation: The Synterstation systems. Guide to materials: CastForm PS, April 1999.
  • 10. Lee C.W., Chua C.K., Cheah C.M., Tan L.H., and Feng C., "Rapid Investment Casting: Direct and Indirect Approaches via Fused Deposition Modeling", International Journal of Advanced Manufacturing Technology, United Kingdom, Vol 23, No 1-2, pp 93-101, January 2004.
  • 11.Chua C.K., Feng C., Lee C.W., Ang G.C.: Rapid Investment Casting: Direct & Indirect Approaches via Model Maker II. International Journal of Advanced Manufacturing Technology, United Kingdom, Vol 25, pp 26-32, January 2005.
  • 12. Dotchev K., Soe S.: Rapid manufacturing of patterns for investment casting, improvement of quality and success rate. Rapid Prototyping Journal, 2006, Volume 12, Issue 3, pp. 156-164.
  • 13. DTM Corporation: SLS Selective laser sintering technology for investment. DTM white paper, 1999.
  • 14. Shen J., Steinberger J., Gopfert J., Gerner R., Daiber K., Manetsberger K., Fetstl S.: Inhomogeneous shrinkage of polymer materials in Selective Laser Sintering. Solid Freeform Fabrication Symposium Proceedings, 2000, Austin, USA, pp. 298-305.
  • 15. Ippolito R., Luliano L., Gatto A.: Benchmarking of rapid prototyping techniques in terms of dimensional accuracy and surface finish. CIRP Annals, 1995, 44(1), pp. 157-160.
  • 16. BS EN 20286-1:1993: ISO system of limits and fits, 1993.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-PWA9-0027-0009
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