Procedura procesu zatwierdzania części do produkcji (PPAP) jako standard zapewnienia jakości dostawców (SQA) w przedsiębiorstwach produkcyjnych

• Autorzy: Rewilak J. , Tokaj T.

Warianty tytułu

FR

Production part approval process (PPAP) as a supplier quality assurance standard (SQA) for manufacturing companies

• Języki publikacji: PL

Abstrakty

EN

It is a common knowledge, that quality of a manufactured product highly depends on quality of its components. This especially might be a problem, if a component comes from external supplier, whose processes are normally beyond our control. The paper addresses a procedure called PPAP (Production Part Approval Process abbreviation known from Ford, Chrysler, General Motors manuals, issued by AIAG) which has been widely used in automotive industry to assure good quality deliveries from suppliers, beginning from early stage of cooperation, before start of production. PPAP requirements are shown as a way customer and supplier agrees upon not only product quality, but also upon manufacturing process, which must meet specified standards, set by customer (e.g. documentation, records, capability, stability, confidence in measurements etc.). The paper includes authors' assessment of resources necessary for a supplier to provide in order to meet customer's PPAP requirements. Also, reasons and perspectives of PPAP development are discussed, basing on documents proving PPAP - like practices noticeable in industries having little or nothing in common with automotive industry. In conclusion, PPAP is presented as a procedure imposed on suppliers by customers, who, being well aware of weaknesses of certified Quality Management Systems with respect to management of preventive actions in supplier's manufacturing processes, needs a strong proof that a supplier effectively introduced relevant preventive actions to a manufacturing process before it starts production of goods for a customer.

Słowa kluczowe

PL

proces zatwierdzania części do produkcji (PPAP); schemat; FMEA; plan kontroli; MSA; SPC

EN

Production Part Approval Process (PPAP); flowchart; FMEA; control plan; MSA

• Wydawca: Polskie Towarzystwo Zarządzania Produkcją
• Czasopismo: Zarządzanie Przedsiębiorstwem
• Rocznik: 2012
• Tom: Vol. 15, nr 2
• Strony: 25--31
• Opis fizyczny: Bibliogr. 9 poz.

Twórcy

autor

Rewilak J.

autor

Tokaj T.

• Katedra Inżynierii Procesów Produkcyjnych, Instytut Technologii Maszyn i Automatyzacji Produkcji, Wydział Mechaniczny, Politechnika Krakowska, Al. Jana Pawła II 37, 31-864 Kraków,

Bibliografia

• [1] Systemy Zarządzania Jakością . Szczegółowe wymagania w zakresie stosowania ISO 9001:2008 w produkcji seryjnej oraz produkcji części zamiennych w przemyśle motoryzacyjnym. Specyfikacja techniczna ISO/TS 16949: 2009.
• [2] Advanced Product Quality Planning and Control Plan (APQP). Reference Manual. 2nd Edition. AIAG 2008.
• [3] Production Part Approval Process (PPAP). Reference Manual. 4th Edition. AIAG 2006.
• [4] Globalna baza danych materiałowych branży motoryzacyjnej . The International Material Data System. Dostępny w Internecie: www.imdsystem.com.
• [5] Global Supplier Quality Manual. GM 1927, September 2008.
• [6] Supplier Quality Manual & Requirements. Revision 01-31-06-04. Magna Closures.
• [7] Global Supplier Quality Manual. TRW Automotive, ver. G, April 2010.
• [8] The Quality Assurance Process for Suppliers to Husqvarna Group. Rev. no 8, 2011.
• [9] Supplier Quality Manual. John Deere Standard. JDS-G223. Revised: 2009-03-12.