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An experimental study of the nonlinear dynamics of orthogonal metal cutting

Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
The elimination of chatter is one of the major aims in machining to improve geometrical accuracy and surface finish. In this study, occurrence of chatter was investigated experimentally using a specially designed rig by examining time histories of the cutting and thrust force components. Broad experimental studies were conducted using brass, cast iron and aluminium samples. It was shown that by changing the horizontal stiffness of the rig, the thrust force variations (in the vertical direction) were completely eliminated for the cast iron samples. A systematic analysis of chip formation for an aluminium alloy is presented.
Rocznik
Strony
55--68
Opis fizyczny
Bibliogr. 19 poz.
Twórcy
autor
  • University of Aberdeen, King's College, Department of Engineering, Aberdeen AB24 3UE, UK
  • University of Aberdeen, King's College, Department of Engineering, Aberdeen AB24 3UE, UK
autor
  • University of Aberdeen, King's College, Department of Engineering, Aberdeen AB24 3UE, UK
Bibliografia
  • 1. Tobias, S. A.: Machine Tool Vibration, John Wiley, New York, (1965).
  • 2. Tlusty, J. and Ismail, F.: Basic non-linearity in machine chatter. Annals of the CIRP, 30, 299-304,(1981).
  • 3. Piispanen, V.: Theory of formation of metal chips. J. of App. Physics, 19, 876-881, (1948).
  • 4. Merchant, M. E.: Mechanics of metal cutting process: Orthogonal cutting and a type 2 chip. J. of App. Physics, 16, 267-275, (1945).
  • 5. Merchant, M. E.: Basic mechanics of the metal cutting process. J. of App. Mechanics), 11A, 168-175,(1945).
  • 6. Wu, D. W. and Liu, C. R.: An analytical model of cutting dynamics. Part 1 and 2. Trans. ASME, J. of Eng. for Industry, 107 107-118, (1985).
  • 7. Grabec, I.: Chaotic dynamics of the cutting process. Int. J. of Mach. Tools and Manuf, 28, 19-32(1988).
  • 8. Lim, J. S. and Weng, C. L: A nonlinear dynamic model of cutting. Int. J. of Mach. Tools and Manuf, 30, 53-64, (1990).
  • 9. Hahn, R. S.: Metal cutting chatter and its elimination. Trans. ASME, 75, 1073-1080, (1953).
  • 10. Cook, N. H.: Self-excited vibrations in metal cutting. Trans. ASME, J. of Eng. for Industry, 81, 183-186, (1959).
  • 11. Marui, E., Ema, S. and Kato, S.: Chatter vibration of lathe tools. Part 1 and 2. Trans. ASME, 105, 100-113,(1983).
  • 12. Hamdan, M. N. and Bayoumi, A. E.: An approach to study the effects of tool geometry on the primary chatter vibration in orthogonal cutting. J. of Sound and Vibr., 128, 451-469, (1989).
  • 13. Gradisek, J., Goverakar, E. and Grabec, L: Using coarse-grained entropy rate to detect chatter in cutting. J. of Sound and Vibr., 214(5), 941-952, (1998).
  • 14. Wiercigroch, M.: Chaotic vibration of a simple model of the machine tool - cutting process system. Trans. ASME, J. of Vibration and Acoustics, 119,468-475, (1997).
  • 15. Wiercigroch, M. and Cheng, A. H-D.: Chaotic and stochastic dynamics of orthogonal metal cutting. Chaos, Solitons and Fractals, 8(4), 715-726, (1997).
  • 16. Wiercigroch, M., Neilson, R. D. and Player, M. A.: Load cell for dynamic measurement of cutting forces generated during ultrasonic drilling and milling of hard materials. Proc. Instn. Mech. Engineers Part E, 212(E4), 263-270, (1998).
  • 17. Foong, C. H.: Nonlinear Dynamics of Metal Cutting Process. University of Aberdeen, Department of Engineering, BEng thesis, (1998).
  • 18. Davies, A., Bums, T. J. and Evans, C. J.: On the dynamics of chip formation in machining hard metals. Annals of the CIRP, 46, (1997).
  • 19. Recht, A. F.: A dynamic analysis of high-speed machining. Trans. ASME, J. of Eng. for Industry, 107, 309-315, (1985).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-LOD7-0033-0075
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