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Coupled forms of non-linear vibrations as a new tool of crack detection in rotating shaft

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Języki publikacji
EN
Abstrakty
EN
It is widely acknowledged from literature that material or structural imperfections of the shaft crack type are capable, in some cases, of generating coupled forms of lateral-axial-torsional vibrations in the rotating machine. Such information, however, pertains to small or model objects of that type. In the paper presented are investigations into the influence of the shaft crack on the dynamic state of a large, multi-supported rotating machine. Determined have been the cases where the crack is capable of inducing pronounced forms of vobrations, which can serve as basis for more reliabe and effective diagnostics, or the cases, where the mechanism of coupling deteriorates, despite the existence of crack with significant depths. Determined has been the degree of sensitivity of nono-linear and mutually coupled system vibrations on crack propagation and conducted had been the assessment of their applicability as a diagnostic determinant of a the dynamic state in a large machine. Indicated have also been the cases, where traditional diagnostics, based on the analysis of constituent vibration spectra of 2X type in the case of lateral vibrations and 1X and 2X for axial and torional vibrations can be misleading. Conducted have also been investigations into the influence crack location and propagation on operation of rotating machine after exceeding the stability threshold and hence system operation under conditions of existence and formation of oil whirls. It turned out that the crack can sustain and reinforce existing sub-harmonic components in the vibration spectrum whereas oil whirls efficiently impair the effect of vibrations coupling. Investigations have been conducted based on the advanced models and suites of computer codes for the analysis of complex systems of the type: line of rotors-slide bearings-foundation, enabling generation of diagnostic relations defect-symptom also in cases of large displacements and strongly non-linear external interactions occuring the system. Presented have been the examples of experimental verification of applied research tools.
Słowa kluczowe
Rocznik
Tom
Strony
37--68
Opis fizyczny
Bibliogr. 25 poz., rys.
Twórcy
autor
  • The Szewalski Institute of the Fluid Machinery of the Polish Academy of Science, 80-952 Gdańsk, ul. J. Fiszera 14, PO Box 621, Poland, kic@imp.gda.pl
Bibliografia
  • 1. Dan Guo, Fu-Lei Chu, Yong-yong He: Vibration analysis of rotor with transverse surface cracks, Proc. of ASME Turbo Expo 2003, June 16-19, 2003. Atlanta, USA, GT2003-3B041.
  • 2. Itzhak Green, Cody Casey: Crack detection ,in rotor dynamic system by vibration monitoring, Proc. of ASME Turbo Expo 2003, June 16-19, 2003. Atlanta, USA, GT2003-3B659
  • 3. Ilmar F. Santos, Rodrigo Nicoletti, A. Scalabrin: Feasibility of applying active lubrication to reduce vibration in industrial compressors, Proc. of ASME Turbo Expo 2003, June 16-19, 2003, Atlanta, USA, GT2003-38225.
  • 4. J. Gomez-Mancilla, V.R. Nosov, R. Garcia-Illescas: Detection of steady crack growth on rotating shafts, ISCORMA-2, Gdańsk, Poland, 4-8 August 2003
  • 5. J. T. Sawicki, D. E. Bently, Xi Wu, G. Y. Baaklini, M. I. Friswell: Dynamic behavior of cracked flexible rotor subjected, to constant driving torque, ISCORMA-2, Gdańsk, Poland, 4-8 August 2003.
  • 6. N. Bachschmid, E, Tanzi: Non-linear effects in cracked, rotors, IFToMM Conf., Sydney 2002.
  • 7. N. Bachschmid, P. Pennacchi, E. Tanzi, P, Verrier, F. Hasnaoui, K. Aabadi: Crack detectability ,in vertical aris cooling pumps duńng operation, IFToMM Conference, Sydney, 2002.
  • 8. J. D. Yang, T. S, Zheng, W. Zhang, H. Q. Yuan, B, C, Wen: The complicated, response of a simple rotor with a fatigue crack, IFToMM Conf., Sydney 2002.
  • 9. R. Garcia-Illescas, J. Gomez-Mancilla: Vibration analysis in the characterization of the dynamic behavior of cracked rotating shafts, IFToMM Conf., Sydney 2002
  • 10. R. Subbiah, J. Montgomery, R. L, Banks: Studies on rotor cracks due to bending and torsional effects, IFToMM Conf., Sydney 2002.
  • 11. A. K. Darpe, A. Chawla, K. Gupta: Analysis of the response of a cracked, Jeffcott rotor to axial excitation, J. of Sound and Vibration, 2002, 249, 429-445
  • 12. C. A. Papadopoulos, A. D. Dimarogonas: Coupled, longtudinal and, bending vibrations of a rotating shaft with an open crack, J. of Sound and Vibration, 1987, 117, 81-93.
  • 13. A. Muszynska, P. Goldman, D. E. Bently: Torsional/lateral vibration crosscoupled responses due to shaft anisotropy: a new tool in shaft crack detection, ImechE, 1992, C432/090, 257-262.
  • 14. M.-W. Suh, M.-B, Shim, M.-Y. Kim: Crack identification using hybrid neuro- genetic technique, J. of Sound and Vibration (2000) 238(4),617-635.
  • 15. A. Nandi, S. Neogy: Dynamic response of cracked beams and beams with an imperfect support, Proc.s of VETOMAC-I Conf., Bangalore 2000.
  • 16. W. Ostachowicz, M, Krawczuk: Coupled torsional anc], bending vibrations of a rotor with an open crack, Ingenieur-Archiv, 1992,62,191-201.
  • 17. J. F. Knott: Fundarnentals of fracture mechanics, Butterworths, London 1973.
  • 18. J. Kiciński, R. Drozdowski, P, Materny: The nonlinear analysis of the effect of suport constraction properties on the dynamic properties of multi-support. rotor systems, J. of Sound & Vibration (1997) 206(4),523-539
  • 19. J. Kicński, R. Drozdowski,,P. Materny: Nonlinear model of vibrations in a rotor-bearings system J. of Vibration & Control Vol. 4 (1998) No. 5, 519-540
  • 20. J. Kicinski, A. Markiewicz-Kicińska: Coupled nonlinear vibrations in multisupport rotors founded on slide bearing, Proceedings of VETOMAC-I Conf. Bangalore 2000, pos. CP 047.
  • 21. J. Kiciński, W. Cholewa: Diagnostic system DT200-1 for large power 200 MW) turbosets, 1998, IFFM Proc., Gdansk, Poland.
  • 22. Z. Walczyk, J. Kiciński: Dynamics of Turbosets, Technical University of Gdansk Publishers, Gdansk, 2001 (in Polish)
  • 23. J. Kiciński: Theory and, Investigations of Hydrodynamic Journal Bearings Ossolineum Publishers, Wrocław-Warszawa-Kraków, 1994 (in Polish).
  • 24. J. Kiciński, Coupled non-linear vibratiions in 200 MW turbosets, lFToMM Sixth Int. Conf. on Rotor Dynamics Proc., Vol.. I/2002, 520-530.
  • 25. J. Kiciński, A, Markiewicz-Kicińska: Coupled, non-linear vibrations in multisupported rotors founded, on slide bearings, Advances in Vibration Eng., Vol. 1, No 2, The Sci. J. of the Vibration Inst. of India, 141-152
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWM2-0034-0003
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