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Performance and diagnostic tests on hydraulic gensets in Polish Hydro Power Plants

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EN
Abstrakty
EN
The paper summarises experience accumulated within the last decade resulting from an intense collaboration of the Institute of Fluid-Flow Machinery of the Polish Academy of Sciences with the Polish hydro power industry. The scope and aims of this activity are characterised on the background of extremely low percentage of utilised hydroelectric potential of Poland and a lack of significant investments in this field. Qualitative changes in the measurement and diagnostic techniques having taken place with the advent of digital data acquisition and processing systems are stressed. Experience reffering to the discharge measurement, by means of various kinds of current-meter, pressure-time and Winter-Kennedy methods are discussed. Possibility to correct roughly the cam dependence of double-regulated machines based on the measurement of pressure fluctuations in the draft tube is confirmed. Examples of utilising diagnostic signals for identification of the sources and assessment of the level of exessive loading to the guide bearing of a hydraulic turbine are discussed. Recent work on cavitation diagnostics is illustrated by historiograms of cavitation pulses taken from the draft tubes of several Kaplan turbines. Finally, case studies concerning some specific performance and dynamic features of Kaplan turbines and Francis-type pump turbines are discussed.
PL
Artykuł stanowi podsumowanie doświadczeń wynikających z prac prowadzonych w ostatnim dziesięcioleciu przez Instytut Maszyn Przepływowych PAN na rzecz polskiej energetyki wodnej. Na wstępie scharakteryzowano cele tych prac w kontekście nadzwyczaj niskiego wykorzystania dostępnych zasobów hydroenergetycznych kraju oraz braku znaczących inwestycji w tej dziedzinie. Następnie wskazano na jakościowe zmiany w technice pomiarowej i diagnostycznej związane z wprowadzeniem cyfrowej akwizycji i obróbki danych. Omówiono doświadczenia własne związane z pomiarem natężenia przepływu za pomocą różnych odmian metody młynkowej, metody Gibsona oraz metody Winter-Kennedy'ego. Potwierdzono możliwość zgubnej korekty zależności kombinatorowej maszyn o podwójnej regulacji w oparciu o pomiar pulsacji ciśnienia w rurze ssącej. Wskazano przykłady wykorzystania sygnałów diagnostycznych do identyfikacji przyczyn i oceny poziomu nadmiernych obciążeń łożyska prowadzącego turbiny. Poinformowano o pracach nad diagnostyką zjawiska kawitacji. Na zakończeniu podano przykłady zastosowania wybranych technik pomiarowych do identyfikacji szczególnych własności eksploatacyjnych turbin Kaplana i maszyn odwracalnych typu Francisa.
Rocznik
Tom
Strony
47--66
Opis fizyczny
Bibliogr. 37 poz., il., wykr.
Twórcy
  • Institute of Fluid-Flow Machinery, Polish Academy of Sciences
autor
  • Institute of Fluid-Flow Machinery, Polish Academy of Sciences
Bibliografia
  • [1] Adamkowski A.: Discharge measurement in closed conduits using the Gibson method. Theoretical analysis and laboratory validation, IMP PAN Rep 275/96 (in Polish).
  • [2] Adamkowski A.: Validation of the Gibson discharge measurement procedure basing on the tests in Bielkowo Hydro Power Plant, IMP PAN Rep. 151/97 (in Polish).
  • [3] Adamkowski A.: Analysis of the sources of excessive vibrations of the hydraulic genset No. 3 shaft in Włocławek Hydro Power Plant, IMP PAN Rep. 367/97 (in Polish).
  • [4] Adamkowski A.: Flow rate measurements with the Gibson method at Bielkowo water power plant, V Scientific-Industrial Session "Water power plant in the power industry system", Solina/Myczkowce, 18-20 June 1998, Papers 29-38, (in Polish).
  • [5] Adamkowski A., Bugała R., Reymann Z., Steller J.: Performance tests of hydraulic gensets in Myczkowce Hydro Power Plant. Test results of genset No.1, IMP PAN Rep., 532/96 (in Polish).
  • [6] Adamkowski A., Bugała R., Reymann Z., Steller J.: Performance tests of hydraulic gensets in Myczkowce Hydro Power Plant. Test results of genset No. 1, IMP PAN Rep., 532/96 (in Polish).
  • [7] Adamkowski A., Bugała R., Gomułka E., Henke A., Reymann Z., Steller J.: Performance tests of hydraulic gensets in Myczkowce Hydro Power Plant. Final report, IMP PAN Rep. 565/96 (in Polish).
  • [8] Bilicki Z., Krzyżanowski J., Mikielewicz J., Steller K.: Selected power technologies from renewable energy resources, Archives of Energetics, Vol.3-4(1992), 195-222, (in Polish).
  • [9] Brand F.L.: Technical measurement equipment for tests in hydraulic plants, Voith Forschung und Konstruktion, No. 30 (1984), Paper 7.2, Reprint t2602, (in German).
  • [10] Bugała R., Gomułka E., Łojek A., Steller J.: Check tests on the dynamic state of the reversible hydraulic machine No. 2 in Żydowo Pumped Storage Power Plant, IMP PAN Rep. 69/93 (in Polish).
  • [11] Eichler O., Jaeger E.-U.: Comparative assessment of cavitation in Kaplan turbines basing on the model tests, flow computation and field experience, 3rd Int. Seminar "Water power plants. Low-head plants", Technical University of Vienna, 1984, 102-117, (in German).
  • [12] Gibson, N. R.: The Gibson method and apparatus for measuring the flow of water in closed conduits, Power Division ASME, 1923, 343-392.
  • [13] Gomułka E., Gruszczyński Z., Kuciel W., Reymann Z., Steller J.: Revision of the governor system and commissioning tests of hydraulic genset No. 1 in Wrzeszczyn Hydro Power Plant, IMP PAN Rep. 271/97, (in Polish).
  • [14] Gomułka E., Steller J: Diagnostic and performance tests of water turbines aided with computer measurement and monitoring systems of the IMP PAN Department of Fluid Dynamics, HYDROFORUM’ 94. Supplement. IMP PAN, Gdańsk 1994, 49÷72, (in Polish).
  • [15] International Standard IEC 41: Field acceptance tests to determine the hydraulic performance of hydraulic turbines, storage pumps and pump-turbines, 1991.
  • [16] International Standard IEC 994: Guide for field measurement of vibrations and pulsations in hydraulic machines (turbines, storage pumps and pump-turbines), 1991.
  • [17] International Standard ISO 748: Liquid flow measurements in open channels. Velocity-area methods, 1979.
  • [18] International Standard ISO 2975: Measurement of water flow in closed conduits. Tracer methods, 1974-77.
  • [19] International Standard ISO 3354: Measurement of clean water flow in closed conduits. Velocity-area method using current-meters in full conduits and under regular flow conditions, 1988.
  • [20] Jaśkowiak K., Minkiewicz H., Henke A., Steller J.: Report on accomplishment of an implementation work aimed to increase the efficiency and improve the dynamic state of HZ1 and HZ2 gensets in Myczkowce Hydro Power Plant, Institute of Power Industry, Gdańsk Division, Rep. OG-103/97 (in Polish).
  • [21] Knapp W., Schneider C., Schilling R.: Experience with an acoustic cavitation monitor for water turbines, Cavitation. Int. Conf., Cambridge 1992, Proc. IMechE, MEP Ltd., Paper C453/048.
  • [22] Kosma Z.: Solving of the flow problems with spline functions, Maszyny Przepływowe, Vol.13, Ossolineum, Wrocław 1993, (in Polish).
  • [23] Łojek A., Adamkowski A.: Dynamic effects in turbines of Dychów Power Power Plant accompanying regulation processes. Analysis of test results, IMP PAN Rep. 100/94 (in Polish).
  • [24] Łojek A., Bugała R., Steller J., Adamkowski A: Assessment of dynamic state of the reversible hydraulic machine No. 1 in Żydowo Pumped Storage Power Plant, IMP PAN Rep. 148/93 (in Polish).
  • [25] Michałowski S., Plutecki J.: Water power engineering, WNT, Warszawa 1975, (in Polish).
  • [26] Ott L.A.: Hydraulic measurements in water power plants, Wasserkraftjahrbuch 1924, 253-282, (in German).
  • [27] Reymann Z: Perfomance tests of the genset with a Kaplan turbine in Stocki Młyn hydroelectric power plant, IMP PAN Rep. 201/97 (in Polish).
  • [28] Shchapov N.M.: Hydrometry of civil engineering structures and hydraulic machines, Gosenergoizdat, Moskva 1953, (in Russian).
  • [29] Steller J.: WATEST - a code aiding water turbines performance tests, IMP PAN Rep. 238/93 (in Polish).
  • [30] Steller J.: Hydraulic reversible machines under variable operational conditions - experience from field tests at Żydowo and Żarnowiec Water Power Plants, V Scientific-Industrial Session "Water power plant in the power supply system", Solina/Myczkowce, 18-20 June 1998, Papers, 211-221, (in Polish).
  • [31] Steller J., Łojek A., Bugała R., Henke A., Gomułka E., Reymann Z.: Preliminary correction of the cam dependence and selected performance features of the turbine No. 2 in Dychów Hydro Power Plant, IMP PAN Rep. 334/95 (in Polish).
  • [32] Steller K.,: On the dependence between the flow rate through the water turbine and the pressure drop in a spiral casing of circular cross-section, Transactions of IFFM, Vol.25(1965), 31-63(in Polish).
  • [33] Steller K.: Direct integration measurement of the flow rate using current-meters in open rectangular ducts, Archives of Civil Engineering, Vol.XV, 39(1968), 353-371 (in Polish).
  • [34] Steller K., Bugała R., Steller J.: Pressure pulses interaction with walls confining a cavitating flow, Proc. Int. Symp. on Cavitation and Erosion in Hydraulic Structures and Machinery, Nanjing (China), May 1992, 51÷59.
  • [35] Troskolański A. T.: Hydrometry, Pergamon Press/PWN, Warsaw, 1960.
  • [36] International Standard ISO 7919-5: /em Mechanical vibration of non-reciprocating machines, Measurements on rotating shafts and evaluation criteria Part 5: Machine sets in hydraulic power generating and pumping plantys, 1997
  • [37] Wasilczuk M.: Assessment of the design and modernisation feasibility of bearing structural points of hydraulic gensets in Myczkowce Hydro Power Plant, Technical University of Gdańsk, Faculty of Mechanical Engineering, Research Rep. 950558, 1996 (in Polish).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWM2-0001-0275
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