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Mechanical and physical properties of sintered aluminum powders

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Wybrane pełne teksty z tego czasopisma
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Języki publikacji
EN
Abstrakty
EN
Purpose: The purpose of the work is to compare the physical and mechanical properties for argon atomized Al-1wt-%Mg powders with and without lubricant 1wt% Acrawac. Pure nitrogen sintering was performed and the effect of sintering atmosphere for the mixed Al-1%Mg powder compacts was investigated. Design/methodology/approach: One weight percent Acrawax was premixed with the powder as a lubricant for the first group samples. However, no wax was used for the second group specimens. As a sintering aid, 1wt% Mg was added for both group materials. Compaction of the specimens was performed using a hand operated Carver hydraulic press and a floating rectangular die. First group specimens were pressed to green densities of 91.5 and 92.5% using pressures of 435 and 490 MPa, respectively. In the second group (no wax) samples, 93% green density was obtained using the similar compaction pressures. Sintering and delubrication occurred in a horizontal tube furnace with a high purity nitrogen atmosphere. The nitrogen flow rate was : 1.5 l min⁻¹. The heating rate from the dewaxing to sintering temperature was 10°C min⁻¹. While the sintering temperature kept at 640°C, sintering time varied between at 2 h and 6 h. Three point bending samples were examined using Instron machine using 25.4 span between the lower supports and 2 mm/min strain rate. Findings: Green and theoretical density increased with the increment of compaction pressure. Although Acrawax lubricant provides a reasonable green density, it had a deleterios effect on sintered density mainly owing to its wide burn off range and hence incomplete removal during sintering leaving some black residue. Research limitations/implications: Residual macro- and microporosity was present in all sintered samples under every sintering condition. Medium sized pores and small interconnected micro-pores at grain boundaries were visible when lubricant was added which reduced the sintered densities due to a wide burn off range leaving residual porosity. Originality/value: Mechanical and physical properties of sintered aluminum powders were evaluated.
Rocznik
Strony
157--164
Opis fizyczny
Bibliogr. 22 poz., wykr.
Twórcy
autor
autor
  • Technical Education Faculty, Sakarya University, SAU Esentepe Campus, 54187, Sakarya, Turkey, azimg@sakarya.edu.tr
Bibliografia
  • [1] W. H. Hunt, New directions in aluminum-based P/M materials for automotive applications, International Journal of Powder Metallurgy 36 (2000) 50-56.
  • [2] F. V. Beaumont, Aluminum P/M: Past, present and future, International Journal of Powder Metallurgy 36 (2000) 41-44.
  • [3] R. N. Lumley, Surface oxide and the role of magnesium during the sintering of aluminum, Metallurgical and Materials Transactions A-Physical Metallurgy and Materials Science 30 (1999) 457-464.
  • [4] K. Kondoh, Effect of Mg on sintering phenomenon of aluminium alloy powder particle, Powder Metallurgy 44 (2001) 161-166.
  • [5] J. M. Martin, Sintering behaviour and mechanical properties of PM AI-Zn-Mg-Cu alloy containing elemental Mg additions, Powder Metallurgy 45 (2002) 173-178.
  • [6] R. N. Lumley, The effect of solubility and particle size on liquid phase sintering, Scripta Materialia 35 (1996) 589-641.
  • [7] G. B. Schaffer, Liquid phase sintering of aluminium alloys, Materials Chemistry and Physics 67 (2001) 85-87.
  • [8] G. B. Schaffer, On development of sintered 7xxx series aluminium alloys, Powder Metallurgy 42 (1999) 219-226.
  • [9] T. B. Sercombe, The effect of trace elements on the sintering of Al-Cu alloys, Acta Materialia 47 (1999) 689-700.
  • [10] T. B. Sercombe, On the sintering of uncompacted, pre-alloyed Al powder alloys, Materials Science and Engineering A-Structural Materials Properties Microstructure and Processing 341 (2003) 163-169.
  • [11] J. M. Martin, Liquid phase sintering of P/M aluminium alloys: Effect of processing conditions, Journal of Materials Processing Technology 143 (2003) 814-821.
  • [12] A. Ziani, Supersolidus liquid-phase sintering behavior of degassed 6061 Al powder, International Journal of Powder Metallurgy 35 (1999) 49-57.
  • [13] A. Ziani, Sintered 6061 AL prealloyed powder: Processing and mechanical behavior, International Journal of Powder Metallurgy 35 (1999) 59-63.
  • [14] G. B. Schaffer, Binder treatment and lubricant system for aluminium P/M, International Journal of Powder Metallurgy 38 (2002) 35-43.
  • [15] N. Showaiter, Proceedings of the 2nd International Conference of Advanced Production Processes, 1, 2005.
  • [16] M. Youseffi, N. Showaiter, M. T. Martyn, Sintering and mechanical properties of prealloyed 6061 Al powder with and without common lubricants and sintering aids, Powder Metallurgy 49/1 (2006) 86-95.
  • [17] M. Youseffi, N. Showaiter, PM processing of elemental and prealloyed 6061 Al alloy with and without common lubricants and sintering aids, Powder Metallurgy 49/3 (2006) 240-252.
  • [18] A. Simchi, G. Veltl, Investigation of warm compaction and sintering behavior of aluminum alloys, Powder Metallurgy 46/2 (2003) 159-164.
  • [19] L. F. Mondolofo, Aluminum alloys: structure and properties, Butterworths, London, 1976.
  • [20] H. W. L. Phillips, Annotated equilibrium diagrams of some aluminum alloy systems, The Institute of Metals, London, 1959.
  • [21] R. M. German, Powder metallurgy and particulate materials processing, MPIF, Princeton, 2005, 377-78.
  • [22] MPIF Standard: Method for determination of transverse rupture strength of powder metallurgy materials, MPIF Standard Test Methods, 2006.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAW-0003-0008
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