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Purpose: The purpose of the research discussed in this paper was to identify the physical processes that take place when a focused laser beam acts on a metal matrix composites reinforced with silicon carbide particles (AlSi alloy/SiCp). Design/methodology/approach: Based on theoretical models, an analysis was carried out of the interaction between a focused laser beam and the individual components of an AlSi alloy/SiCp composite material: the reinforcement particles, SiC, and the AlSi-alloy metal matrix. Assuming effective parameters of the composite material, the energy necessary to melt a unit thickness of the composite was determined according to basic principles. Findings: It has been shown that the time during which the melting point of the composites' individual components is achieved varies. Modelling based on the energy and mass conservation law provides for the necessary laser beam energy to melt a unit thickness of a composite. Research limitations/implications: In the case of cutting of a composite, however, some effects connected with the thermal field fluctuation occur, which are not explained in the model. A striated structure appears on the composite edges cut with a laser. Practical implications: The research results enable optimization of laser machining parameters, such as laser radiation intensity or the laser beam operation time. This allows reducing the thermal overload that appears in the case of too high density of the laser energy. Originality/value: Application of thermophysical and optical parameters of composite's individual components yields more information about the processes that take place when scanning the metal matrix composite surface with a high intensity laser beam.
Słowa kluczowe
Wydawca
Rocznik
Tom
Strony
233--240
Opis fizyczny
Bibliogr. 21 poz., wykr.
Twórcy
autor
autor
autor
- Institute of Physics, Silesian University of Technology, ul. Krasińskiego 8, 40-019 Katowice, Poland, andrzej.grabowski@polsl.pl
Bibliografia
- [1] S. I. Ansimov, V. A. Khokhlov, Instabilities in Laser-Matter Interaction, CRC Press, Inc., Boca Raton, 1995.
- [2] M. Cholewa, Simulation of solidification process for composite micro-region with incomplete wetting of reinforcing particle, Journal of Materials Processing Technology 164-165 (2005) 1181-1184.
- [3] N. B. Dahotre, T. D. McCay, M. H. McCay, Laser processing of a SiC/Al-alloy metal matrix composite, Journal of Applied Physics 65 (1989) 5072-5077.
- [4] P. Di Pietro, Y. L. Yao, A new technique to characterize and predict laser cut striations, International Journal of Machine Tools and Manufacture 35/7 (1995) 993-1002.
- [5] L. A. Dobrzański, K. Gołombek, Structure and properties of the cutting tools made from cemented carbides and cermets with the TiN+mono-, gradient-or multi(Ti, Al, Si)N+TiN nanocrystalline coatings, Journal of Materials Processing Technology 164-165 (2005) 805-815.
- [6] L. A. Dobrzański, M. Bonek, E. Hajduczek, A. Klimpel, A. Lisiecki, Comparison of the structures of the hot-work tool steels laser modified surface layers, Journal of Materials Processing Technology 164-165 (2005) 1014-1024.
- [7] A. Dolata-Grosza, J. Śleziona, B. Formanek, Structure and properties of aluminium cast composites strengthened by dispersion phases, Journal of Materials Processing Technology 175/1-3 (2006) 192-197.
- [8] J. Duan, H. C. Man, T. M. Yue, Modelling the laser fusion cutting process: II. Distribution of supersonic gas flow field inside the cut kerf, Journal of Physics D, Applied Physics 34 (2001) 2143-2150.
- [9] K. Farooq, A. Kar, Removal of laser-melted material with an assist gas, Journal of Applied Physics 83/12 (1998) 74-76.
- [10] A. Grabowski, M. Nowak, J. Sleziona, Optical and conductive properties of AlSi-alloy/SiCp composites: application in modelling CO2 laser processing of composites, Optics and Lasers in Engineering 43/2 (2005) 233-246.
- [11] A. Grabowski, M. Nowak, J. Sleziona, Laser cutting of an AlSi alloy/SiCp composites: theory and experiments, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 61-64.
- [12] D. Havrilla, P. Anthony, Process fundamentals of industrial laser welding and cutting, Rofin-Sinar, Inc., 1999.
- [13] J. W. Kaczmar, K. Pietrzak, W. Włosinski, The production and application of metal matrix composite materials, Journal of Materials Processing Technology 106 (2000) 58-67.
- [14] E. Kilickap, O. Cakir, M. Aksoy, A. Inan, Study of tool wear and surface roughness in machining of homogenised SiC-p reinforced aluminium metal matrix composite, Journal of Materials Processing Technology 164-165 (2005) 862-867.
- [15] A. Manna, B. Bhattacharayya, A study on machinability of Al/SiC-MMC, Journal of Materials Processing Technology 140 (2003) 711-716.
- [16] F. Müller, J. Monaghan, Non-conventional machining of particle reinforced metal matrix composite, Journal of Materials Processing Technology 118 (2001) 278-285.
- [17] M. Rosso, Ceramic and metal matrix composites: route and properties, Journal of Materials Processing Technology 175/1-3 (2006) 364-375.
- [18] J. Sleziona, Forming properties of the Al. ceramic particle composite produced by the casting methods, Silesian University of Technology, Gliwice, 1994 (in Polish).
- [19] G. Vicanek, H. Simon, M. Urbaassek, I. Decker, Hydrodynamical instability of melt flow in laser cutting, Journal of Physics D, Applied Physics 20 (1987) 140-145.
- [20] M. von Allmen, A. Blatter, Laser-Beam Interactions with Materials, Springer-Verlag, Berlin, 1995.
- [21] Y. Zhou, S. Long, Y. Liu, Thermal failure mechanism and failure threshold of SiC particle reinforced metal matrix composites induced by laser beam, Mechanics of Materials 35 (2003) 1003-1020.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAW-0002-0010
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