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Purpose: This paper is focused on the optimal cutting parameters design of rough cutting processes in side milling for SKD61 tool steels. Design/methodology/approach: The fuzzy logics can be a proper basis to perform the optimization procedure with complicated multiple performance characteristics in this paper. Using this approach combined with the grey-relational analysis, the design algorithm is transformed into optimization of a single and simple grey-fuzzy reasoning grade rather than multiple performance characteristics. The Taguch method is also adopted to search for an optimal combination of cutting parameters for this rough cutting process in side milling. Findings: The improvement of tool life and metal removal rate from the initial cutting parameters to the optimal cutting parameters are 54% and 9.7%. Hence, this reveals that the proposed approach in this study can effectively improve the cutting performance. Research limitations/implications: In this paper only four cutting parameters are taken into consideration. Many other parameters such as tool geometric shape are not applied to this study. Practical implications: It is believed that this optimal result can be applied to practical processes to effectively reduce manufacturing cost and greatly enhance manufacturing efficiency. Originality/value: A systematic and effective optimization method is presented in this paper. Using this method can effectively acquire an optimal combination of the cutting parameters.
Wydawca
Rocznik
Tom
Strony
183--186
Opis fizyczny
Bibliogr. 15 poz., wykr.
Twórcy
autor
autor
autor
- Department of Mechanical and Computer-Aided Engineering, National Formosa University, 64, Wun-Hun Road, Huwei, Yunlin 632, Taiwan, jychen@nfu.edu.tw
Bibliografia
- [1] P. J. Ross, Taguchi techniques for quality engineering, Mc Graw-Hill, New York, 1998.
- [2] R. K. Roy, Design of experiments using the Taguchi approach, John Willey & Sons, Inc., New York, 2001.
- [3] M. H. Caleb Li, S. M. Hong, Optimal parameter design for chip-on-film technology using the Taguchi method, International Journal of Advanced Manufacturing Technology 25 (2005) 118-129.
- [4] M. D. Jean, Y. F. Tzeng, Optimization of election-beam surface hardening of cast iron for high wear resistance using the Taguchi method, International Journal of Advanced Manufacturing Technology 24 (2004) 190-198.
- [5] J. Kopac, Optimal machining for achieving the desired surface roughness in fine turning of cold pre-formed steel workpiece, International Journal of Machine Tools Manufacture 42 (2002) 707-716.
- [6] B. Berginc, Z. Kampus, B. Sustarsic, The use of the Taguchi approach to determine the influence of injection-moulding parameters on the properties of green parts, Journal of Achievements in Materials and Manufacturing Engineering 15 (2006) 63-70.
- [7] W. Grzesik, J. Rech, T. Wanat, Surface integrity of hardened steel parts in hybrid machining operations, Journal of Achievements in materials and Manufacturing Engineering 18 (2006) 367-370.
- [8] J. L. Deng, Introduction to Grey System, Journal of Grey Systems 1/1 (1989) 1-24.
- [9] C. P. Fung , Manufacturing process optimization for wear property of fiber-reinforced polybutylene terephthalate composite with grey relational analysis, Wear 254 (2003) 298-306.
- [10] H. S. Lu, B. Y. Lee, C. T. Chung, Optimization of the micro-drilling process based on the grey relational analysis, Journal of the Chinese Society of Mechanical Engineerings 27 (2006) 273-278.
- [11] L. Zadeh, Fuzzy sets, Information and Control 8 (1965) 338-353.
- [12] Y. J. Xing, Z. Q. Wang, J. Sun, J. J. Meng, A multi-objective fuzzy genetic algorithm for job-shop scheduling problems, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 297-300.
- [13] F. Cus, U. Zuperl, V. Gecevska, High speed end-milling optimization using Particle Swarm Intelligence, Journal of Achievements in Materials and Manufacturing Engineering 22/2 (2007) 75-78.
- [14] N. H. Elmagrabi, F. M. Shuaeib, C. H. C. Haron, An overview on the cutting tool factors in machinability assessment, Journal of Achievements in Materials and Manufacturing Engineering 23/2 (2007) 87-90.
- [15] W. F. Lin, H. S. Lu, Optimal cutting-parameter design on heavy cutting process for side milling using Taguchi method with fuzzy logics, Journal of Technology 21 (2006) 111-116.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAW-0001-0053