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Temperature control strategy for a seal fatigue tester

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The aim of the paper is optimization of a control strategy used in a seal fatigue tester. Design/methodology/approach: Analytical approach has been applied to get an understanding of a heat exchange process. It is required to optimize the control process algorithm. Findings: The initial control algorithm has been improved regarding numerous tests under different operating conditions. The final version of the control program allows to maintain the temperature according to the on-off strategy minimizing the temperature oscillations and potential overshoots. Research limitations/implications: It should be considered a new control strategy based on PID controller. Practical implications: The major component of the tester is the heat exchanger. It consists of a tube and embedded pipe circuit feeding with the external heating or cooling medium. The tube is a cylindrical housing where the seals are assembled at both sides. Two main pumps circulate the medium at a specified flow rate and pressure. The temperature is maintained to hold it almost constant during heating and cooling phases. Two thermocouples are placed close to the seals, and the one in the middle of the heat exchanger tube. The tester is equipped with a control system consisting of a PLC controller and LabView data acquisition application. It is possible to control the device remotely through LAN/WAN networks. The LabView application communicates with the controller via software with the use of PPI (Point-To-Point Interface) protocol. A new control algorithm has allowed to perform tests according to testing specification without significant overshoots. Originality/value: On-off control algorithm has been proposed for a combined heating-cooling installation rarely using in the industrial solutions.
Rocznik
Strony
155--158
Opis fizyczny
Bibliogr. 17 poz., wykr.
Twórcy
autor
autor
autor
autor
  • Eastern European Engineering Center (EEEC), Control and Measuring Systems Department Tenneco Automotive Eastern Europe, ul. Bojkowska 59 B, 44-100 Gliwice, Poland,, piotr.czop@tenneco.com
Bibliografia
  • [1] A. C. Atkinson, A. N. Donev, Optimum Experimental Designs. Oxford University Press, 1992.
  • [2] B. W. Bequette, Process Control: Modeling, Design and Simulation, Prentice Hall, Upper Saddle River, NJ (2003).
  • [3] B. W. Bequette, Process Dynamics: Modeling, Analysis and Simulation, Prentice Hall, Upper Saddle River, NJ (1998).
  • [4] J. Frene, D. Nicolas, B. Deguerce, D. Berthe, M. Godet, Hydrodynamic Lubrication. Bearings and Thrust Bearings. Elsevier, Science B.V., 1997.
  • [5] T. Hobler, Heat transfers and heat exchangers (original title in Polish: Ruch ciepła i wymienniki), WNT, Warsaw 1986.
  • [6] E. Walter, L. Pronzato, Identification of parametric models from experimental data. Springer, 1997.
  • [7] D. Xue, Y. Q. Chen, D. Atherton, Linear Feedback control: Analysis and Design with MATLAB, Society for Industrial and Applied Mathematics, US, 2007.
  • [8] P. Majewski, R. Knosala, Concurrent Engineering-new look for machines constructing process (in Polish), Proceedings of the 3rd International Scientific Conference "Achievements in Mechanical and Materials Engineering" AMME'94, Gliwice, 1994, 221-228.
  • [9] K. Psiuk, Application of the virtual screen in dialog with software user (in Polish), Proceedings of the 3rd International Scientific Conference "Achievements in Mechanical and Materials Engineering", AMME'94, Gliwice, 1994, 291-299.
  • [10] E. Tomasiak, Chosen questions of the steering in the technological process (in Polish), Proceedings of the 3rd International Scientific Conference "Achievements in Mechanical and Materials Engineering", AMME'94, Gliwice, 1994, 367-370.
  • [11] B. Mursec, F. Čus, Use of electronic catalogs for planning of machining processes, Proceedings of the 8th International Scientific Conference "Achievements in Mechanical and Materials Engineering", AMME'99, Gliwice-Rydzyna-Pawłowice-Rokosowo, 1999, 415-418.
  • [12] S. Tkaczyk, M. Dudek, Usage of quality management methods in productive processes, Proceedings of the 9th International Scientific Conference "Achievements in Mechanical and Materials Engineering", AMME'2000, Gliwice-Sopot-Gdańsk, 2000, 531-534.
  • [13] J. Mrsa, B. Smoljan,Integrating quality management and cost accounting, Proceedings of the 10th International Scientific Conference "Achievements in Mechanical and Materials Engineering", AMME'2001, Gliwice-Cracow-Zakopane, 2001, 361-364.
  • [14] S. Tkaczyk, J. Michalska, Cost-quality (CQA) analysis, Proceedings of the 10th International Scientific Conference "Achievements in Mechanical and Materials Engineering", AMME'2001, Gliwice-Cracow-Zakopane, 2001, 593-596.
  • [15] J. Świder, A. Baier, Helping of design process of the virtual creating and researching recent steering systems (in Polish), Proceedings of the 11th International Scientific Conference "Achievements in Mechanical and Materials Engineering", AMME’2002, Gliwice-Zakopane, 2002, 541-544.
  • [16] J. Świder, G. Kost, J. Gorczyński, Technological processes steering with the PLC controller (in Polish), Proceedings of the 11th International Scientific Conference "Achievements in Mechanical and Materials Engineering", AMME'2002, Gliwice-Zakopane, 2002, 553-560.
  • [17] J. Świder, R. Zdanowicz, Usage of the PLC controller in the model systems simulations (in Polish), Proceedings of the 12th International Scientific Conference "Achievements in Mechanical and Materials Engineering", AMME'2003, Gliwice-Zakopane, 2003, 971-974.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAW-0001-0046
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