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Purpose: The paper presents the effect of the laser welding parameters of the laser focal position and beam angle on the weldability of an Al 5052 thick plate using a 4kW disk laser. Design/methodology/approach: Bead-on-plate welding was conducted on a 10mm-thick Al 5052 plate. Aspects of the bead, including the bead surface and cross sections, were evaluated with various laser welding parameters. The porosity formation was also examined in an X-ray transmission tests. Findings: Although the penetration depth decreased as the focal point moves away from the surface, the appearance of the bead improved and the porosity decreased. The weldability according to the inclination angle of the laser beam was also investigated. It was found that a forward inclination of the laser beam (when the inclination angle is an acute angle) could enhance the weldability compared with a backward inclination. Research limitations/implications: The results of the thick plate BOP welding experiments can be expanded to optimizing the Al alloy welding of thin sheets. Practical implications: It is applicable as a ground technique for the laser welding of aluminium alloy to increase the productivity and quality using the recently developed disk laser. Originality/value: The outcome of the research shows the influence of the welding parameters on weldability aspects in disk laser welding of an Al alloy.
Wydawca
Rocznik
Tom
Strony
187--190
Opis fizyczny
Bibliogr. 18 poz., wykr.
Twórcy
autor
autor
autor
autor
- Advanced Joining Technology Team, 7-47 Songdodong, Incheon, South Koreab IWSE,, chkim@kitech.re.kr
Bibliografia
- [1] R. L. O’Brien, Welding Handbook. Vol. 2-Welding Processes,. Eighth Edition, American Welding Society, 1991.
- [2] N. Ahmed, New Developments in Advanced Welding, Woodhead Publishing, Cambridge, 2005.
- [3] R. Brockmann, K. Mann, Disk lasers enables industrial manufacturing, Laser Technik Journal 4-3 (2007) 50-53.
- [4] I. Miyamoto, Ultra-fine keyhole welding with single-mode fiber laser, Proceedings of 2nd international WLT-conference on "Lasers in Manufacturing" LIM2003, Munich, Germany, 2003, 221-228.
- [5] A. Russ, W. Gref, M. Leimser, F. Dausinger, H. Huegel, High speed welding of metal sheets with thin disk laser, Proceedings of 2nd International WLT-conference on "Lasers in Manufacturing" LIM2003, Munich, Germany, 2003, 229-234.
- [6] F. Vollertsen, C. Thomy, Welding with fiber laser from 200 to 17000W, Proceedings of 24th International Congress on "Applications of Lasers and Electro-Optics" ICALEO2005, Miami, Florida, US, 2005, 254-263.
- [7] G. Verhaeghe, P. Hilton, The effect of spot size and laser beam quality on welding performance when using high-power continuous wave solid state lasers, Proceedings of 24th International Congress on "Applications of Lasers and Electro-Optics" ICALEO2005, Miami, Florida, US, 2005, 264-271.
- [8] C. Thomy, T. Seefeld, F. Vollertsen, Application of high-power fiber lasers for joining of steel and aluminium alloys, Proceedings of 3rd International WLT-conference on "Lasers in Manufacturing" LIM2005, Munich, Germany, 2005, 27-32.
- [9] G. Verhaeghe, P. Hilton, Battle of sources-using a high-power Yb-fiber laser for welding steel and aluminium, Proceedings of 3rd International WLT-conference on "Lasers in Manufacturing" LIM2005, Munich, Germany, 2005, 33-38.
- [10] J. Weberpals, A. Russ, F. Dausinger, H. Huegel, Influence of the focus diameter in laser welding with thin disk laser, Proceedings of 3rd International WLT-conference on "Lasers in Manufacturing" LIM2005, Munich, Germany, 2005, 39-42.
- [11] J. Weberpals, C. Deininger, F. Dausinger, Laser welding with thin disk lasers up to 6kW, Proceedings of 4th International Congress on "Laser Advanced Materials Processing" LAMP2006, Kyoto, Japan, 2006.
- [12] E. Beyer, B. Brenner, A. Klotzbach, S. Nowotny, Laser macro procssing - today and tomorrow, Proceedings of 4th International Congress on "Laser Advanced Materials Processing" LAMP2006, Kyoto, Japan, 2006
- [13] K. Kinoshta, M. Mizutani, Y. Kawahito, S. Katayama, Phenomena during high-power fiber laser welding, Proceedings of 4th International Congress on "Laser Advanced Materials Processing" LAMP2006, Kyoto, Japan, 2006.
- [14] G. Verhaeghe, C. Allen, P. Hilton, Achieving low-porosity laser welds in 12.7mm thickness aerospace aluminium using a Yb-fibre laser, Proceedings of 4th International WLT-conference on "Lasers in Manufacturing" LIM2007, Munich, Germany, 2007, 17-24.
- [15] F. Abt, F. Dausinger, Focusing of high power single mode laser beams, Proceedings of 4th International WLT-conference on "Lasers in Manufacturing" LIM2007, Munich, Germany, 2007, 321-324.
- [16] R. Fabbro, S. Slimani, F. Coste, F. Briand, Study on keyhole behavior for full penetration Nd:YAD CW laser welding, Journal of Physics, Part D: Applied Physics 38 (2004) 1881-1887.
- [17] R. Fabbro, S. Slimani, I. Doudet, F. Coste, F. Briand, Experimental study of the dynamic coupling between the induced vapor plume and the melt pool for Nd-YAG CW laser welding, Journal of Physics Part D: Applied Physics 38(2006) 394-400.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAW-0001-0035