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Purpose: Thixoability of the ASTM A536 nodular cast iron is analyzed, it meaning its ability to hold a thixotropic semi-solid state and to be formed as such. Thixoability can be characterized by the solidification range, fraction of primary phase and sensitiveness of liquid fraction with temperature (df1/dT) within the solidification range. It is also investigated the effect of thixocasting in the microstructure of the considered alloy. Design/methodology/approach: Differential thermal analysis, differential scanning calorimetry and thermodynamic calculation package THERMOCALC were used to predict transformations temperatures involving liquid formation and df1/dT within the solidification range. Microstructures of thixotropic slurries produced by partial melting were observed. Findings: Thixoforming of ASTM A536 nodular iron can be considered in a narrow window of about 28° C, were some dissolution of graphite nodules can still be afforded; this window meaning the range of temperatures of co-existence of austenite + graphite + liquid were the eutectic transformation is taking place. At higher temperatures the dissolution of graphite nodules in liquid can be significant. Research limitations/implications: Thixoability prediction models rely on sensitive experiments as thermoanalysis, with results strongly dependent on experimental conditions; and on thermodynamic data, sometimes not available or reliable for a specific alloy composition. Practical implications: The prediction of the thixoability of a certain alloy can make it more effective its thixoprocessing, allows better control of processing parameters and quality of final product; can also subsidize modifications in the alloy to make it more suitable to semi-solid processing. Originality/value: The study of the thixoability of a nodular hypereutectic cast iron is an original subject, not available in the specialized literature, however absolutely necessary if thixoprocessing of this family of alloys is to be considered.
Słowa kluczowe
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Rocznik
Tom
Strony
115--122
Opis fizyczny
Bibliogr. 15 poz., wykr.
Twórcy
autor
autor
- Faculty of Mechanical Engineering, State University of Campinas, Sao Paulo, Brazil, helena@fem.unicamp.br
Bibliografia
- [1] H. V. Atkinson, P. Kapranos, D. H. Kirkwood, Alloy development for thixoforming, Proceedings of the 6th International Conference "Semi-solid Processing of Alloys and Composites", Turin, 2000, 445-446.
- [2] A. A. Kasakov, Alloy compositions for semi-solid forming, Advanced Materials and Processes (2000) 31-34.
- [3] D. Liu, H.V. Atkinson, H. Jones, Thermodynamic prediction of thixoformability in alloys based on the Al-Si-Cu and Al- Si-Cu-Mg systems, Acta Materialia 53 (2005) 3807-3819.
- [4] E. Tzimas, A. Zavaliangos, Synthesis of lightweight metals III, The Minerals, Metals and Materials Society (1999) 195-203.
- [5] M. H. Robert, R.L. Bubenik, Microstructural modifications during thixocasting AISI 304 stainless steel, Proceedings of the 11th International Conference "Achievements in Mechanical and Materials Engineering", AMME'2002, Gliwice-Zakopane, 2002, 234-237.
- [6] J. Lecomte-Beckers, A. Rassili, M. Robelet, C.Poncin, R. Koeune, Determination of solidification parameters used for the prediction of the thixoformability of several steel alloys, Proceedings of the 9th International Conference "Semi-solid Processing of Alloys and Composites", Busan, 2006, 55-57.
- [7] M. Ramadan, H. Nomura, M. Takita, Semi-solid processing of thin section gray cast iron in sand mold, Proceedings of the 8th International Conference "Semi-solid Processing of Alloys and Composites", Limassol, 2004, 243-247.
- [8] D. B. Craig, M. J. Hornung, Gray Iron, In: ASM Handbook Vol. 15, Ninth Edition, American Society for Metals International, USA, 1998.
- [9] S. Kalpakjian, Metal alloys: Their Structure and Strengthening by Heat Treatment, Manufacturing Engineering and Technology, Prentice Hall, UK, 2001.
- [10] G. P. Pires, M. H. Robert, R. Arrieux, Studies on drawing of the aluminium A5052 alloy in the thixocast condition, Journal of Materials Processing Technology 15 (2004) 596-603.
- [11] Z. Azpilgain, I. Hurtado, J. Goni, P. Egizabal, M. Lakehal, I. Sarriés, I. Landa, L. Wielanek, Development of aluminium alloys for the thixoforming process, Proceedings of the 8thInternational Conference "Semi-solid Processing of Alloys and Composites", Limassol, 2004, CD.
- [12] J. Lecomte-Beckers, A. Rassili, M.Carton, M. Robelet, Characterisation of thermophysical properties of semi-solid steels for thixoforming, Proceedings of the 8th International Conference "Semi-solid Processing of Alloys and Composites", Limassol, 2004, CD.
- [13] M. H. Robert, Producing thixotropic semi-solid A356 alloy; microstructure formation x forming behaviour, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 137-1440.
- [14] D. Jandová, Influence of hot and warm deformation on austenite decomposition, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 375-382.
- [15] B. Smoljan, S. S. Hansa, N. Tomasic, D. Iljkic, Computer simulation of microstructure transformation in heat treatment process, Journal of Achievements in Materials and Manufacturing Engineering 24 (2007) 275.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAW-0001-0024