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Development of a feedstock formulation based on PP for MIM of carbides reinforced M2

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Języki publikacji
PL
Abstrakty
EN
Purpose: Influence of binder composition on some selected properties of feedstock contained powder of M2 with 10% of carbides powders are demonstrated in the paper. Design/methodology/approach: Torque-load test, rheological tests. Findings: Examination of the effect of the binder type and portion on structure and properties of the experimental tool materials with the cermets structure revealed that using the stearic acid reduces viscosity, thus improving technological properties of the feedstock. Employment of polyethylene instead of the high density polypropylene reduces viscosity and torque-load of the investigated feedstocks. Therefore, there is a possibility to increase the portion of the metallic or ceramic powder. Practical implications: It is expected that further investigations of these materials will make possible their injection moulding, as well as their heat treatment increasing hardness and strength of matrix and thereby of the whole tool material. The extrusion process or PIM (Powder Injection Moulding) gives the possibility to manufacturing tools materials on the basis of high speed-steel which characterised very good properties with their final or near net shape. Originality/value: In the paper the using extruding of the polymer-powder mix gives the possibility to fabricate cermets which, with their structure and mechanical properties, fill the gap in tool materials between the high-speed steels and cemented carbides.
Rocznik
Strony
195--198
Opis fizyczny
Bibliogr. 20 poz., wykr.
Twórcy
autor
autor
autor
  • Division of Materials Processing Technology, Management and Computer Techniques in Materials Science, Institute of Engineering Materials and Biomaterials, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland, leszek.dobrzanski@polsl.pl
Bibliografia
  • [1] R. M. German, A. Bose, Injection Molding of Metals and Ceramics, MPIF, 1997, Princeton, NJ.
  • [2] X. Qu, J. Gao, M. Qin , C. Lei, Application of a wax-based binder in PIM of WC-TiC-Co cemented carbides, International Journal of Refractory Metals and Hard Materials 23 (2005) 273-277.
  • [3] G. Herranz, R. Nagel, R. Zauner, B. Levenfeld, A. Várez, J. M. Torralba, Influence of Powder Surface Treatment with Stearic Acid on Powder Injection Moulding of M2 HSS Using a HDPE Based Binder, Proceedings of Powder Metallurgy World Congress & Exibition PM 2004, 2004, 397-402.
  • [4] G. Herranz, B. Levenfeld, A. Várez, J. M. Torralba, Development of New feedstock formulation based on high density polyethylene for MIM of M2 high Speed steel, Powder Metallurgy 48/2 (2005) 134-138.
  • [5] W. J. Tseng, D.-M. Liu, Ch.-K. Hsu, Influence of stearic acid on suspension structure and green microstructure of injection-molded zirconia ceramics, Ceramics International 25 (1999) 191-195.
  • [6] L. Liu, N.H. Loh, B. Y. Tay, S. B. Tor, Y. Murakoshi, R. Maeda, Mixing and characterisation of 316L stainless steel feedstock for micro powder injection molding, Materials Characterization 54 (2005) 230-238.
  • [7] F. M. Barreiros, M. T. Vieira, PIM of non-conventional particles, Ceramics International 32 (2006) 297-302.
  • [8] C. A. Griffiths, S. S. Dimov, E. B. Brousseau, R. T. Hoyle, The effects of tool surface quality in micro-injection moulding, Journal of Materials Processing Technology 189 (2007) 418-427.
  • [9] R. Supati, N. H. Loh, K. A. Khor, S. B. Tor, Mixing and characterization of feedstock for powder injection molding, Materials Letters 46 2000 109-114.
  • [10] C. Karatas, A. Kocer, H.I. Ünal, S. Saritas, Rheological properties of feedstocks prepared with steatite powder and polyethylene-based thermoplastic binders, Journal of Materials Processing Technology 152 (2004) 77-83.
  • [11] A. Varez, B. Levenfeld, J. M. Torralba, G. Matula, L. A. Dobrzański, Sintering in different atmospheres of T15 and M2 high speed steels produced by modified metal injection moulding process, Materials Science and Engineering 366/2 (2004) 318-324.
  • [12] L. A. Dobrzański, G. Matula, G. Herranz, A. Várez, B. Levenfeld, J. M. Torralba, Injection Moulding of HS12-1-5-5 high-speed using a PW-HDPE based binder, Proceedings of the 12th Scientific International Conference "Achievements in Mechanical and Materials Engineering", AMME'2003, Gliwice-Zakopane, 2003, 237-240.
  • [13] G. Matula, L. A. Dobrzański, A. Várez, B. Levenfeld, J. M. Torralba, Comparison of structure and properties of the HS12-1-5-5 type high-speed steel fabricated using the pressureless forming and PIM methods, Proceedings of the 13th Scientific International Conference "Achievements in Mechanical and Materials Engineering", AMME'2005, Gliwice-Wisła, 2005, 419-422.
  • [14] A. Várez, J. Portuondo, B. Levenfeld, J. M. Torralba, Processing of P/M T15 high speed steels by mould casting using thermosetting binders, Materials Chemistry and Physics 67 (2001) 43-48.
  • [15] G. Matula L. A. Dobrzański, Structure and properties of FGM manufactured on the basic of HS6-5-2, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 101-104.
  • [16] L. A. Dobrzański, G. Matula, J. M. Torralba, B. Levenfeld, A. Varez, Structure and properties of high speed steels formed from powders, Proceedings of the 11th International Scientific Conference "Achievements in Mechanical and Materials Engineering", AMME'2002, Gliwice-Zakopane, 2002, 119-124.
  • [17] G. Matula, L. A. Dobrzański, G. Herranz, A. Várez, B. Levenfeld, J. M. Torralba, Structure and properties of HS6-5-2 type HSS manufactured by different P/M methods, Archives of Materials Science and Engineering 28/2 (2007) 71-74.
  • [18] M. Rosso, Ceramic and metal matrix composites: Routes and properties, Journal of Materials Processing Technology 175 (2006) 364-375.
  • [19] E. M. Ruiz-Navas, R. Garcia, E. Gordo, F. J. Velasco, Development and characterisation of high-speed steel matrix composites gradient materials, Journal of Materials Processing Technology 143-144 (2003) 769-775.
  • [20] M. Rosso, Properties of coatings on sintered iron alloys, Journal of Achievements in Materials and Manufacturing Engineering 19/2 (2006) 35-41.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAW-0001-0020
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