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Finite element analysis of elliptic cup deep drawing of magnesium alloy sheet

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Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: In magnesium alloy sheet products have been attracting more and more attention in recent years because of their application potentials as coverings of portable electrical devices and automotive panels. Thus this paper focus on the deep drawing process of magnesium alloy sheet. Design/methodology/approach: The FEM soft ware DEFORM-3D is used to investigate the mateial flow character during the elliptic cup deep drawing of magnesium alloy sheet at elevated temperatures. Findings: Investigate the effective stress and forming load under various process parameter conditions, including the profile radius of die, the clearance between die cavity and punch, the blank holding force and working temperature during the elliptic cup deep drawing of magnesium AZ31 alloy sheet. Research limitations/implications: The initial blank's shape design and forming limit analysis of the elliptic cup deep drawing of magnesium AZ31 alloy sheet will be continued for future research. Originality/value: The original value of this paper is the finite element method is used to investigate the material flow character, forming load, stress and strain distribution during the the elliptic cup deep drawing of magnesium alloy sheet at elevated temperatures.
Rocznik
Strony
139--142
Opis fizyczny
Bibliogr. 15 poz., wykr.
Twórcy
autor
  • Department of Mechanical and Computer-Aided Engineering, National Formosa University; 64 Wunhau Rd., Huwei, 632 Yunlin, Taiwan, tsyang@nfu.edu.tw
Bibliografia
  • [1] R. Hill, A theory of the yielding and plastic flow of anisotropic metals, Proceedings of Royal Society of London, 1948, 193-281.
  • [2] F. Barlat, J. Lian, Plastic behavior and stretch ability of sheet metals. I. A yield function for orthotropic sheet under plane stress conditions, International Journal of Plasticity 5 (1989) 51-56.
  • [3] Y. Q. Liu, J. C. Wang, P. Hu, The numerical analysis of anisotropic sheet in deep-drawing processes, Journal of Materials Processing Technology 120 (2002) 45-52.
  • [4] A. Hrivnak, L. Sobotova, The influence of the deformation aging and conditions of stress on the properties of the deep drawing steel sheet, Journal of Materials Processing Technology 34 (1992) 425-430.
  • [5] S. Yoshihara, H. Nishimura, H. Yamamoto, K. I. Manabe, Formability enhancement in magnesium alloy stamping using a local heating and cooling technique, Journal of Materials Processing Technology 142 (2003) 609-613.
  • [6] S. H. Zhang, Y.C. Xu, Z. T. Wang, Q. L. Zhang, G. Palumbo, S. Pinto, L. Tricarico, Formability and process conditions of magnesium alloy sheets, Magnesium Science, Technology and Applications, Material Science Forum 488-489 (2005) 453-456.
  • [7] G. Palumbo, D. Sorgente, L. Tricarico, S.H. Zhang, W.T. Zheng, Numerical and experimental analysis of the Mg alloy formability when superimposing a thermal gradient, Journal of Achievements in Materials Manufacturing Engineering 14 (2006) 504-512.
  • [8] S. H. Zhang, K. Zhang, Y. C. Xua, Z. T. Wang, Y. Xua, Z. G. Wang, Deep-drawing of magnesium alloy sheets at warm temperatures, Journal of Materials Processing Technology 185 (2007) 147-151.
  • [9] F. K. Chen, T. B. Huang, C. K. Chang, Deep drawing of square cups with magnesium alloy AZ31 sheets, International Journal of Machine Tools and Manufacture 43 (2003) 1553-1559.
  • [10] G. Palumbo, D. Sorgente, L. Tricarico, S.H. Zhang, W. T. Zheng, Numerical and experimental investigations on the effect of the heating strategy and the punch speed on the warm deep drawing of magnesium alloy AZ31, Journal of Materials Processing Technology 191 (2007) 342-346.
  • [11] A. Wahab E. Morsy, K. I Manabe, Finite element analysis of magnesium AZ31 alloy sheet in warm deep-drawing process considering heat transfer effect, Materials Letters 60 (2006) 1866-1870.
  • [12] H. Palaniswam, G. Ngaile, T. Altan, Finite element simulation of magnesium alloy sheet forming at elevated temperatures, Journal of Materials Processing Technology 146 (2004) 52-60.
  • [13] H. Takuda, N. Hatta, Numerical analysis of formability of a commercially pure zirconium sheet in some sheet forming processes, Materials Science and Engineering A 242 (1998) 15-21.
  • [14] DEFORM-3D User's Manual, Version 8.0, Scientific Forming Technologies Corporation, Columbus, OH,(2003)
  • [15] T. S. Yang and Y. C. Hsu, The Prediction of Earing and Design of initial Shape of Blank in Cylindrical Cup Drawing, Journal of Materials Science Forum 532-533 (2007) 865-868.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAW-0001-0006
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