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Automotive body-in-white dimensional stability through pre-control application in the subassembly process

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Języki publikacji
EN
Abstrakty
EN
Purpose: This paper presents a case study and results of a pre-control method that allows for detecting subassemblies variations with low investments using a methodology that search an improvement in quality of automotive body in white assemblies joining processes through dimensional control. Design/methodology/approach: Its main contribution is the statement of pre-control method to manage the weld assembly process since the early step of the project implementation just up to the production phase. However the pre-control method didn't substitute any other dimensional control, the scope here was to demonstrate that such alternative method offers a reliable in control process of the dimensional changes and their repeatability, as it only complement the current methods used in the automotive industry. It is emphasized here the dimensional control as well as some process quality tools. Findings: It is showed the results and impact of a pre-control method in the weld assembly process, highlighting dimensional stability improvements and annual cost reduction through reducing rework hours and scrap parts quantity. Practical implications: The pre-control, revealed as a simplified tool application and can be used by the production operators with low investment cost and operation. Originality/value: The application the pre-control method is more efficient in subassemblies manufactured from manual process or that allows greater interaction of the production operator.
Rocznik
Strony
705--711
Opis fizyczny
Bibliogr. 20 poz., wykr., tab., il.
Twórcy
autor
Bibliografia
  • [1] Advanced Technology Program. The Development of Advanced Technologies and Systems for Controlling Dimensional Variation in Automobile Body Manufacturing. In: http://www.atp.nist.gov/eao/gcr-709.htm#I. At: Oct. 13th 2006.
  • [2] K. R. Bhote, Control charts vs. pre control: Horse and buggy vs. Jet Age. N. York, USA, Ed. Amacon, 1991.
  • [3] D. S. Ermer, J. R. Roepke, An Analytical Analysis of Precontrol, ASQC Quality Congress Trans. Milwaukee, USA, 1991, 522-527.
  • [4] G. F. Gurska, M. S. Heaphy, Stop Light Control-Revisited, ASQC, Statistics Division Newsletter, Fall 1991.
  • [5] J. M. Juran, Critical Evaluation in Business and Management, Ed. J.C. Wood & M. C. Wood, Pub. Routledge-Taylor & Francis Group, UK, 2005, ISBN-978-0-415-32571-4.
  • [6] J. Ledolter, A. Swersey, An evaluation of Pre-Control, Journal of Quality Technology 29/2 (1997) 163-171.
  • [7] J. Ledolter, A. Swersey, Dorian Shainin's Variable Search procedure: a critical assessment, Journal of Quality Technology 29/3 (1997) 237-247.
  • [8] N. A. Mackertich, Pre-control vs. Control Charting: A Critical Comparison, Quality Engineering 2 (1990) 253-260.
  • [9] A. A. Salvia, Stoplight control, Quality Progress, (1988) 39-42.
  • [10] S. San Matías, V. Giner, Una metodología para la determinación óptima de parámetros en el precontrol, Proceedings 27 Congreso Nacional de Estadística e Investigación Operativa, Leida, Spain, April 8-11, 2003, 873-8. ISBN 84-8409-955-5.
  • [11] L. M. Sanches Junior, Automotive Body-in-White Dimensional Stability Trough Pre-Control Application in the Sub assembly Process, Professional Master on Automotive Engineering, master thesis, EPUSP, Sao Paulo, Brazil, 2007, 150.
  • [12] F. E. Satterhwaite, A simple, Effective Process Control Method, Report 54-1, Rhat & Strong Inc., Boston, USA, 1954.
  • [13] D. Shainin, P. D. Shainin, Statistical Process Control, chapter in: Juran's Quality Control Handbook. Ed. Juran, J.M. & Gryna, F. M., Ed. McGraw-Hill, London. 1988.
  • [14] W. A. Shewhart, Economic Control of Quality of Manufactured Product, Van Nostrand, New York, USA, 1931.
  • [15] S. H. Steiner, Pre-control and Some Simple Alternatives. Quality Engineering 10 (1997-1998) 65-74, at http://www.stats.uwaterloo.ca/~shsteine/papers/pre.pdf.
  • [16] R. W. Traver, Pre-control: A good alternative to X-R Charts, Quality Progress, September, 1985, 11-14.
  • [17] H. P. Urdhwareshe, The power of pre-control, Quality & Productivity Journal, 2002, 5-available in June 2008 on http://www.symphonytech.com/articles/pdfs/precontrol.pdf.
  • [18] L. Vandergrift, Pre-control: A critical Review, Master dissertation supervised by Prof. Dr. William C. Parr, Department of Statistics, University of Tennessee, Knoxville, USA, 1992.
  • [19] L. Vandergrift, Pre-control: Validity of underlying assumptions and applicability to manufacturing processes. Independent Project supervised by Prof. William C. Parr, Dept. of Statistics, University of Tennessee, Knoxville, USA, may 1992.
  • [20] B. A. Williams, Standard Work-lean tools and techniques, Aerospace manufacturing Technology Conference. Seattle, USA, 2001, 8, SAE Paper [2001-01-2598].
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAN-0004-0031
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