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Assessing acceptance sampling application in manufacturing electrical and electronic products

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: This paper discusses the use of acceptance sampling technique as a practical tool for quality assurance applications to decide whether the lot is to be accepted or rejected. Design/methodology/approach: In Malaysia, single attribute acceptance sampling plan is widely practiced for quality assurance purposes in manufacturing companies. Literature showed that majority of past studies on acceptance sampling had focused on the development and establishment of new methods for acceptance-sampling application. However, there is none that had investigated the relationship between acceptance sampling plan selection and effectiveness of the selection. Therefore, in this study, the authors had analyzed the effectiveness the acceptance sampling plan application method and its implementation problems in manufacturing electrical and electronics products. The study was conducted by using case study methodology at three manufacturing companies coded names: company A, B and C. In this paper, the authors would like to share the case study companies' experienced of acceptance sampling plan selection and difficulties that they had faced during the course of implementing acceptance sampling in their production lines. Findings: The result from the three case study companies showed by implementing acceptance sampling they could easily investigate and diagnose their suppliers' product quality immediately upon their arrival at the company premise. Practical implications: The continuous improvement and review of acceptance sampling plan is important to improve the products quality and ensure continuous customer satisfaction. Originality/value: All the three case study companies agreed that acceptance sampling implementation had improved their product's quality in the market place.
Rocznik
Strony
622--628
Opis fizyczny
Bibliogr. 33 poz., wykr., tab.
Twórcy
autor
autor
autor
autor
  • Department of Mechanical and Materials Engineering, Faculty of Engineering, Universiti Kebangsaan Malaysia, Bangi 43600, Selangor, Malaysia, hjbaba@eng.ukm.my
Bibliografia
  • [1] J. R. Baker, P. K. Lattimore, L. A. Matheson, Quality Control and Social Processes: A Case for Acceptance Sampling, Benchmarking for Quality Management & Technology 3/2 (1996) 51-67.
  • [2] U. Balasooriya, G. Veeresh, L. C. W. Sutaip, Progressively Censored Reliability Sampling Plans for the Weibull Distribution, Technometrics 42/2 (2000) 160-164.
  • [3] D. H. Besterfield, Quality Control, Seventh Edition, Pearson Prentice Hall, 2004, 347-440.
  • [4] A. Bhave, Customer Satisfaction Measurement, Quality & Productivity Journal (2002).
  • [5] I. Borget, I. Laville, A. Paci, S. Michiels, L. Mercier, R. P. Desmaris, P. Bourget, Application of an Acceptance Sampling Plan for Post-Production Quality Control of Chemotherapeutic Batches in an Hospital Pharmacy, European Journal of Pharmaceutics and Biopharmaceutics 64 (2006) 92-98.
  • [6] T. M. Cheng, Y. L. Chen, A GA Mechanism for Optimizing the Design of Attribute Double Sampling Plan. Automation in Construction 16 (2007) 345-353.
  • [7] T. George, Economic Acceptance Sampling by Variables with Quadratic Quality Costs, IIE Transactions 26/8 (1994) 26-30.
  • [8] C. Gonzalez, G. Palomo, Bayesian Acceptance Sampling Plans following Economic Criteri a: An Application to Paper Pulp Manufacturing, Journal of Applied Statistics 30/3 (2003) 319-333.
  • [9] S. B. Graves, D. C. Murphy, J. L. Ringuest, Acceptance Sampling and Reliability: the Tradeoff between Component Quality and Redundancy, Computer & Industrial Engineering 38 (2000) 79-91.
  • [10] G. K. Griffith, The Quality Technician's Handbook Fifth Edition, Prentice Hall (2003) 384-405.
  • [11] I. Kaya, O. Engin, A New Approach to Define Sample Size at Attributes Control Chart in Multistage Processes: An Application in Engine Piston Manufacturing Process, Journal of Materials Processing Technology 183/1 (2007) 34-38.
  • [12] K. Klaassen, A. J. Chris, Credit in Acceptance Sampling on Attributes, Technometrics 43/2 (2001) 212-215.
  • [13] A. Kobilinsky, Y. Bertheau, Minimum Cost Acceptance Sampling Plans for Grain Control with Application to GMO Detection, Chemometrics and Intelligent Systems 75 (2005) 189-200.
  • [14] K. S. Krishnamoorthi, A First Course in Quality Engineering: Integrating Statistical and Management Methods of Quality, Pearson Prentice Hall, (2006) 363-392.
  • [15] Y. I. Kwon, A Bayesian Life Test Sampling Plan for Non-repairable Products Sold under Warranty, International Journal of Quality & Reliability Management 40/10 (1996) 13-15.
  • [16] J. D. Legan, M. H. Vandeven, S. Dahm, M. B. Cole, Determining the Concentration of Microorganisms Controlled by Attributes Sampling Plans, Food Control 12 (2001) 137-147.
  • [17] Military Standard 105E. Sampling Procedures and Tables for Inspection by Attributes. Washington D. C.: U. S. Government Printing Office (1989).
  • [18] S. Nist, What is Acceptance Sampling, Engineering Statistics Handbook 2006. http://www.itl.nist.gov/div898/. handbook/pmc/section2/pmc21.htm (22 July 2007).
  • [19] S. H. K. Ng, Journal of Online Mathematics and its Applications: Introduction to Attribute Acceptance Sampling Plan, The Mathematical Association of America (2005).
  • [20] http://mathdl.maa.org/mathDL/4/pa=content&sa=viewDocument&nodeId=428&bodyId=418 (22 July 2007).
  • [21] W. L. Pearn, C. W. Wu, Critical Acceptance Values and Sample Sizes of a Variables Sampling Plan for Very Low Fraction of Defectives, The International Journal of Management Science 90/12 (2006) 34-37.
  • [22] W. L. Pearn, C. W. Wu, An Effective Decision Marking Method for Product Acceptance, The International Journal of Management Science 35 (2007) 12-21.
  • [23] L. R. Pendrill, Optimised Measurement Uncertainty and Decision-Making When Sampling by Variables or by Attribute, Measurement 39 (2006) 829-840.
  • [24] W. Saidel, A Possible Way Out of the Pitfall of Acceptance Sampling by Variables: Treating Variances as Unknown, Computational Statistics & Data Analysis 25 (1997) 207-216.
  • [25] E. G. Schilling, Acceptance Sampling in Quality Control, American Society for Quality, Milwaukee (1982) 277-306.
  • [26] S. Y. Sohn, J. S. Jang, Acceptance Sampling Based on Reliability Degradation Data, Reliability Engineering & System Safety 73/1 (2001) 67-72.
  • [27] W. A. Taylor, Selecting Statistically Valid Sampling Plans, Variation (2005).
  • [28] http://www.variation.com/techlib/as-7.html (31 July 2007).
  • [29] SQC Groups. Acceptance Sampling, SQCOnline.com (2000).
  • [30] http://www.sqconline.com/acceptance-sampling-plans.html (22 July 2007).
  • [31] A. B. William, The Design and Understanding of Survey Questions, Gower Publishing Co. Ltd., (1981) 47-342.
  • [32] C. W. Wu, W. L. Pearn, A Variable Sampling Plan Based on Cpmk/Cpk for Product Acceptance Determination, European Journal of Operational Research, 10 (2007) 10-16.
  • [33] R. K. Yin, Discovering the Future of the Case Study Method in Evaluation Research, Evaluation Practice 15/3 (1994) 283-290.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAN-0004-0019
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