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Study of the milling strategy on the tool life and the surface quality for knee prostheses

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The aim of this research is to make a study about the influence of the tool trajectory's generation on its tool life and the improvement of the surface quality in multi-axis milling at high speed machining of the knee prostheses. The material used for this study is the titanium alloy Ti-6Al-4V ELI (TA6V ELI) for implant. Design/methodology/approach: The methodology has consisted on proving a serie of parameters combinations with various machining configurations and various programs of the tool trajectory's generation in three and five axes (the axis of the tool is maintained normal on the machined surface by rotation around Y axis; the axis of the tool is maintained according to axis Z; the axis of the tool is tilted around the Y axis). And determined the influence of the machining strategy over of the tool life. Findings: The knee prostheses are constructed with important mechanical resistance materials with complex form, which require high performance cutting tools and high cost. The good generation's trajectory of the cutting tool in multi-axes milling permits to minimize flank wear. High speed Machining offers a considerable profit in the capacity of surface quality, duration of the machining and polishing operations and consequently in improvement productivity. But the choice of the cutting speed must be recommended by the couple tool-materials. Research limitations/implications: A possible future work would be the development of a general the phenomenal of the residual stress of various machining configurations and various programs of the tool trajectory's generation and the knee protheses life. The behaviour of the residual stress studies are planed in the future. Practical implications: The relationship found between the milling strategy on the tool life and surface quality work piece has an important practical implication since it allows selecting the best cutting condition for knee prostheses. Results are of great importance in the quality of articulation surface so the cartilage in medicine industry. Originality/value: The paper is original since the bibliographical review has allowed testing that, although works about these themes exist, none approaches the problem like it has been made in this work. This paper could be an interesting source of information for engineers and researchers who work with machining knee prostheses.
Rocznik
Strony
610--615
Opis fizyczny
Bibliogr. 16 poz., wykr., il., tab.
Twórcy
autor
autor
autor
Bibliografia
  • [1] J.-N. Argenson, Biomechanical study of the Oxford knee prosthesis with mobile meniscus, Chirugie 119 (2004) 268-272.
  • [2] J.-N. Argenson, G.-R. Scuderi, R. D. Komistek, W. N. Scott, M. Kelly, J.-M. Aubaniac, In vivo kinematic evaluation and design considerations related to high flexion in total knee arthroplasty, Journal of Biomechanics 38 (2005) 277-284.
  • [3] X. Flecher, J.-N. Argenson, J.-M. Aubaniac, Hip and knee replacement and sport, Annales de Réadaptation et de Médecine Physique 47 (2004) 382-388.
  • [4] R. Komanduri, D. G. Flom, M. Lee, Highlights of the DARPA Advanced Machining Research Program, Journal of Engineering for Industry 107 (1985) 325-335.
  • [5] M. Boujelbene, A. Fabre, B. Brenier, A. Moisan, Improvement of the surface finish of multi-axis milled surfaces, Advances in Manufacturing Technology-XV, Professional Engineering Publishing, UK, 2001, 119-124.
  • [6] H. Schultz, High speed milling of aluminium alloys, Proceedings of the Winter Annual Meeting of the ASME „High Speed Machining”, New Orleans, 1984, 241-244.
  • [7] H. Schulz, High-speed machining, Annals of the CIRP 41 (1992) 637-643.
  • [8] M. Boujelbene, A. Moisan, S. Torbaty, Toward an optimization of complex surface finishing by multi-axis ball-nose end milling of dies and molds, Proceedings of the CIRP International Workshop „Modeling of Machining Operations” ENSAM, Cluny, 2004, 309-316.
  • [9] R. Balkrishna, C. Shin Yung, Analysis on high-speed facemilling of 7075-T6 aluminum using carbide and diamond cutters, International Journal of Machine Tools and Manufacture 41 (2001) 1763-1781.
  • [10] W. Bouzid, M. Boujelbene, M. Ben Amar, M. Ncib, Influence of 3 and 5 axis finishing milling on surface characteristics, Journal: Materials Technology 21/3 (2006) 169-173.
  • [11] E. M. P. Ortrun, Unalloyed titanium for implants in bone surgery, Injury International Journal of the Care Injured S-D (2000) 7-13.
  • [12] L. Piegl, On Nurbs: A Survey, IEEE Computer Graphics and Applications 20 (1991) 55-71.
  • [13] W. Rubio, Trajectory generation of the tool centre for the machining of complex surfaces on three and five axes machines, PhD Thesis, Paul Sabatier University, Toulouse, 1993.
  • [14] M. Boujelbene, A. Moisan, W. Bouzid, S. Torbaty, Variation cutting speed on the five axis milling, Journal of Achievements in Materials and Manufacturing Engineering 21/2 (2007) 7-14.
  • [15] N. Tounsi, M. Boujelbene, A. Moisan, M. A. Elbestawi, Optimization of the ball end mill orientation in 5-axis high speed milling, Proceednigs of the 3rd CIRP International Seminar „Intelligent Computation in Manufacturing Engineering” ICME 2002, Ischia, 2002, 251-256.
  • [16] M. Boujelbene, A. Moisan, N. Tounsi, B. Brenier, A. Moisan, Productivity enhancement in dies and molds manufacturing by the use of C1 continuous tool path, International Journal of Machine Tools and Manufacture 44 (2004) 101-107.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAN-0004-0017
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