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In-process monitoring and control of microassembly by utilising force sensor

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The aim of this research is to develop an in-process monitoring system to control the position of the shaft within a tolerance of ± 2.5 žm regardless of any conditions of the geometries of the shaft and the thrust plate. Design/methodology/approach: To realize an automated and intelligent microassembly process, a method has been developed to monitor and control the position of the shaft in the plate of the high-precision spindle motor for hard disk drive in order to reduce the shaft high problem. The force sensor is utilized and attached on the table of the microassembly machine under the jig of the plate to monitor the in-process pressing force. The experimentally obtained pressing force depends on the variations of the tolerance fitness and the geometrical roundness of the shaft and the plate but it is increased immediately when the shaft touches the stopper on the jig as the setting point. Hence, a method proposed introduces the reference voltage as the threshold value, which is calculated and obtained by taking the differentiation of the in-process pressing force. A slope detector is developed to calculate the output voltage based on the in-process pressing force, and the motor driver of machine is controlled when the obtained output voltage is larger than the reference voltage. Findings: It is proved that the shaft high problem is well controlled and reduced by the method developed regardless of any combinations of the geometries of the shaft and the plate. Practical implications: In this research, the microassembly process of the shaft into the plate of high-precision spindle motor for hard disk drive is showed. Originality/value: This paper has shown the developed the in-process monitoring system and control the manufacturing process automatically.
Rocznik
Strony
588--594
Opis fizyczny
Bibliogr. 15 poz., wykr., il., tab.
Twórcy
autor
  • Department of Industrial Engineering, Faculty of Engineering, Chulalongkorn University Bangkok, 10330 Thailand
Bibliografia
  • [1] M. Santochi, G. Dini, Sensor Technology in Assembly Systems, Annals of the CIRP 47/2 (1998) 503-524.
  • [2] L. Wennstrom, N. Martensson, Force/Torque Sensing for Monitoring and Programming of Assembly Operations, Annals of the CIRP 37/1 (1988) 21-24.
  • [3] C. Son, Optimal control planning strategies with fuzzy entropy and sensor fusion for robotic part assembly tasks, International Journal of Machine Tools and Manufacture 42 (2002) 1335-1344.
  • [4] C. Son, Stability analysis and motionplanning strategies with fuzzy coordinator and learning for mobile base robotic part macro/micro-assembly tasks, International Journal of Machine Tools & Manufacture 44 (2004) 1683-1695.
  • [5] T. Pfeifer, R. Freudenberg, G. Dussler, B. Brocher, Quality control and process observation for the micro assembly process, Journal of Measurement 30 (2001) 1-18.
  • [6] A. Mardanov, J. Seyfried, S. Fatikow, An automated assembly system for a microassembly station, Journal of Computers in Industry 38 (1999) 93-102.
  • [7] D. Roy, S. R. Deb, Stochastic model and performance of a multi-sensory system for robotized assembly operation, Proceedings of IEEE International Conference on Industrial Automation and Control, Piscataway, NJ (1995), USA, 285-290.
  • [8] T. Ishikawa, Estimation of contact position between a grasped object and the environment based on sensor fusion of vision and force, Proc IEEE International Conference on Multisensor Fusion and Integration for Intelligent Systems, Piscataway (1996) 116-123.
  • [9] C. Bergquist, B. A. T. Soderquist, On combining accelerometers, force/torque sensors, and electrical sensing for detecting contact errors during assembly, Proc Int Conf on Intelligent Robot Systems, Piscataway, NJ, USA, 3 (1994) 1736-1743.
  • [10] H. Qiao, B. S. Dalay, R. M. Parkin, Robotic peg-hole insertion operations sing a six-component force sensor, Journal of Mechanical Engineering Science, 207(5) (1993) 289-306.
  • [11] A. Romiti, M. Sorli, Force and moment measurement on a robotic assembly hand, Sensors and actuators, Journal Physical 32(1-3) (1992) 531-538.
  • [12] H. Wapenhans, W. Seyfferth, F. Pfeiffer, Robotic force control for flexible assembly, Proc IEEE Int Conf on Robotics and Automation, Piscataway, NJ, USA, 1 (1993) 225-231.
  • [13] N. Fujita, Assembly of blocks by autonomous assembly robot with intelligence (ARI), Annals of the CIRP 37(1) (1988) 33-36.
  • [14] H. A. EI-Maraghy, A. Syed, H. Chu, A 2-D mapping approach for monitoring and diagnosing the execution of robotic assembly tasks, Annals of the CIRP, 42(1) (1993) 9-12.
  • [15] H. Janocha, E. Menzel, Assembly of PIH-Devices with robots, Annals of the CIRP 38/1 (1989) 29-32.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAN-0004-0014
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