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Toolpath generation method for four-axis NC machining of helical rotor

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: This paper presented a method for generating the toolpaths for the machining of a helical rotor on five-axis machine tool. Design/methodology/approach: The geometry of the helical rotor is designed based on the ruled surfaces. Through the homogeneous coordinate transformation, the cutter location of the flank milling for four-axis machining can be generated. The postprocessor are developed for converting the cutter location file to the fouraxis numerical control program. Findings: The toolpath generated are verified through solid cutting simulation and a trial cut. The results show that the proposed method is valid and the machining process works well. Practical implications: As a result, modeling based on ruled surface is frequently used in constructing curved surfaces for aerospace industry and precision mechanical parts such as spatial cams, turbines, dies and molds, rotors of pumps, and centrifugal impellers. Originality/value: This paper describes multi-axis toolpath generation using the flank milling method for the helical rotor, the cutter location file can be generated with cylindrical and mill.
Rocznik
Strony
510--517
Opis fizyczny
Bibliogr. 15 poz., wykr., il., rys.
Twórcy
autor
autor
autor
  • Division of, Department of Mechanical Engineering, Cheng Shiu University No. 840, Cheng-Ching RD., Niaosong Township City, Kaohsiung County, 833, Taiwan, jengnan@csu.edu.tw
Bibliografia
  • [1] I. D. Faux, M. J. Pratt, Computational Geometry for Design and Manufacture, Ellis Horwood, Chichester, U. K. 1979.
  • [2] V. Ivanov, G. Nankov, V. Kirov, CAD Orientated Mathematical Model for Determination of Profile Helical Surfaces, International Journal of Machine Tools and Manufacture 38 (1998) 1001-1015.
  • [3] Y. H. Jung, D. W. Lee, J. S. Kim, H. S. Mok, NC Postprocessor for 5-axis Milling Machine of Tablerotating/tilting Type, Journal of Materials Processing Technology 130-131 (2002) 641-646.
  • [4] C. Lartigue, E. Duc, A. Affouard, Tool Path Deformation in 5-axis Flank Milling Using Envelope Surface, Computer Aided Design 35 (2003) 375-382.
  • [5] R. S. Lee, C. H. She, Developing a Postprocessor for Three Types of Five-axis Machine Tools, International Journal of Advanced Manufacturing Technology 13 (1997) 658-665.
  • [6] R. S. Lee, J. N. Lee, A New Method of Tool Orientation Determination by Enveloping Element for 5-axis Machining of Spatial Cam, Intnational Journal Production Ressearch 40 (2002) 2379-2398.
  • [7] M. C. Leu, L. Wang, D. Blackmore, A Verification Program for 5-axis NC Machining with General APT Tools, Annals of the CIRP 46 (1997) 419-424.
  • [8] P. D. Lin, M. F. Lee, Applications of D-H Notation in Machining and On-line Measurement of Roller-gear Cams on 5-axis Machine Tools, Journal of Manufacturing Science and Engineering 119 (1997) 393-401.
  • [9] D. N. Reshetov, V. T. Portman, Accuracy of machine tools, ASME, New York, 1988.
  • [10] S. Sakamoto, I. Inasaki, Analysis of Generating Motion for Five-axis Machining Centers, Transactions of the Japan Socity of Mechanical Engineers 59 (1993) 1553-1559.
  • [11] D. M. Tsay, M. J. Her, Accurate 5-axis Machining of Twisted Ruled Surfaces, Journal of Manufacturing Science and Engineering 123 (2001) 731-738.
  • [12] A. Warkentin, S. Bedi, F. Ismail, Five-axis Milling of Spherical Surfaces, International Journal of Machine tools and Manufacture 36 (1996) 229-243.
  • [13] H. S. Yan, J. Y. Liu, Geometry Design and Machining of Variable Pitch Lead Screws with Cylindrical Meshing Elements, Journal of Manufacturing Science and Engineering 115 (1993) 490-495.
  • [14] H. T. Young, L. C. Chuang, An Integrated Machining Approach for a Centrifugal Impeller, International Journal of Advanced Manufacturing Technology 21 (2003)556-563.
  • [15] I. Zeid, CAD/CAM Theory and Practice, McGraw-Hill, Inc. 1991.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAN-0004-0002
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