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Numerical analysis of the 45 mm reinforcement bar rolling process

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Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The paper presents the results of theoretical investigations of the process of rolling reinforcement bars designed for concrete reinforcement. In the investigation. particular consideration was given to the analysis of the effect of pre-finished band shape on the formation of ribs on the finished bar in the finished pass. Design/methodology/approach: Using the numerical modelling to rolling process of the reinforcement bars in a finished pass to define rolling parameters. The simulations of the ribbed bar rolling were carried out using the Forge2005® software. Findings: It has been performed in order to define the specific features of the mode of metal flow in the roll gap and to determine the effect of the shape and dimensions of the feedstock oval on the height of the ribs and on the thickness of surface layer of the finished bar. Research limitations/implications: The use of commercial software applications in the design of process technologies will allow for the development of reinforcement bars rolling technology with a minimum number of laboratory and industrial trials. Practical implications: Reinforcement bars are chiefly used in the building industry at production of reinforced concrete constructions. and as working elements in bridge building. Originality/value: Production of the reinforcement bars is very difficult. One from many problems during production the bars is rolling in the finished pass. In this paper the computer simulation of the rolling reinforcement bar is presented.
Rocznik
Strony
67--70
Opis fizyczny
Bibliogr. 15 poz., il., tab., wykr.
Twórcy
autor
  • Faculty of Materials Processing Technology and Applied Physics, Częstochowa University of Technology, Al. Armii Krajowej 19, 42-200 Częstochowa, Poland, pszota@wip.pcz.pl
Bibliografia
  • [1] V. Danchenko, H. Dyja, L. Lesik, L. Mashkin, A. Milenin, Technology and modelling of rolling processes in grooves, Częstochowa, (in Polish), (2002).
  • [2] A. Abdullah, Almsallam, Effect of degree of corrosion on the properties of reinforcing steel bars, Elsevier, Constructions and Building Materials 15 (2001) 361-368.
  • [3] M. Maslehuddin, M. M. Al-Zahrani, S. U. Al-Dulaijan, Abdulquddus, S. Rehman, S. N. Ahsan, Effect of steel manufacturing process and atmospheric corrosion on the corrosion-resistance of steel bars in concrete, Cement and Concrete Composites 24 (2002) 151-158.
  • [4] H. Dyja, P. Szota , S. Mróz, 3D FEM modelling and its experimental verification of the rolling of reinforcement rod, Journal of Materials Processing Technology 153-154 (2004) 115-121.
  • [5] P. Szota, H. Dyja, Numerical modelling of the metal flow during the rolling process of the round screw-ribbed bar in the finishing pass, Journal of Materials Processing Technology 177 (2006) 566-569.
  • [6] P. Szota, S. Mroz, H. Dyja, The numerical modeling of the rolling round reinforcement rod and influence of the oval pre-finished dimensions on the height of the ribs, conference AISTech 2005 2 (2005) 573-584.
  • [7] F. Capece Minutolo, M. Durante, F. Lambiase, A. Langella, Dimensional analysis of a new type of groove for steel rebar rolling, Journal of Materials Processing Technology 175 (2006) 69-76.
  • [8] S. Mróz, K. Jagieła, H. Dyja, Determination of the energy and power parameters during groove-rolling, Journal of Achievements in Materials and Manufacturing Engineering 22/2 (2007) 59-62.
  • [9] A. Kawałek, The analysis of the asymmetric plate rolling process, Journal of Achievements in Materials and Manufacturing Engineering 23/2 (2007) 63-66.
  • [10] T. Da Sisva Botelho, E. Bayraktar, G. Inglebert, Comparison of experimental and simulation results of 2D-draw-bend springback, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 275-278.
  • [11] P. Šimeček, D. Hajduk, Prediction of mechanical properties of hot rolled steel products, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 395-398.
  • [12] I. H. Son, Y. G. Jin, Y. T. Im, Finite element investigations of friction condition in equal channel angular extrusion, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 285-288.
  • [13] I. S. Kim, J. S. Son, H. J. Kim, B. A. Chin, A study on variation of shielding gas in GTA welding using finite element method, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 249-252.
  • [14] FORGE3® Reference Guide Release 6.2, Sophia-Antipolis, (2002).
  • [15] O. C. Zienkiewicz, R. L. Taylor, Finite Element Method, 5thEdition, Butterwortth-Heinemann, Woburn, (2000).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAN-0003-0015
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