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Purpose: of this paper: Study of abrasive wear resistance of robotized GMA surfaced cermetal deposits. The one-, two-and three layers stringer bead and weave bead deposits were surfaced by a metal-cored wire. Design/methodology/approach: The study were based on the analysis of deposits dilution, structure, measurements of hardness and microhardness, determination of WC carbide morphology and abrasive wear resistance type metal-ceramic according to ASTM G65. Findings: It was found that robotized GMA surfacing process with EnDOtec DO*11 wire of diameter 1,6 [mm], with oscillation of the welding torch, can be applied for producing high quality of deposits in a wide range of surfacing parameters especially heat input. The abrasive wear resistance of stringer bead deposits is significantly higher compared with weave bead deposits. The weave bead deposits are free of transverse cracks, contrary to stringer beads. This phenomenon can be explained by different thermal stresses in the deposits. Research limitations/implications: It was found that further investigations and detailed studies are required to identify the mechanism of deposit shaping, especially the control of dilution, shape of fusion zone and penetration depth, depending on parameters of surfacing and the trajectory and parameters of oscillation of the surfacing GMA torch. Practical implications: The technology can be applied for wear plates manufacturing . Originality/value: Improve of the wear resistance of wear plates.
Wydawca
Rocznik
Tom
Strony
565--572
Opis fizyczny
Bibliogr. 15 poz., il., wykr.
Twórcy
autor
autor
autor
autor
- Welding Department, Silesian University of Technology, ul. Konarskiego 18a, 44-100 Gliwice, Poland, andrzej.klimpel@polsl.pl
Bibliografia
- [1] G. E. Linnert, Welding Metallurgy Carbon and Alloy Steels. AWS. Miami, Florida, 1994. Ed. 4. Vol. 1. Fundamentals. Chapter 6, s. 628-633. Ed.4. Vol. 2. Technology. Chapter 10. pp. 100-107.
- [2] Welding Handbook. AWS, Miami, Florida, 1996. Ed. 8. Vol. 3. Materials and Applications. Pt.1. Chapter 9, pp. 213, pp. 252-254.
- [3] Welding Handbook. AWS, Miami, Florida, 1998. Ed.8. Vol.4. Materials and Applications. Pt. 2. Chapter 7, pp. 409-412.
- [4] A. Klimpel, A. Lisiecki, A. S. Klimpel, A. Rzeźnikiewicz, Robotized GMA surfacing of cermetal deposits. Journal of Achievements in Materials and Manufacturing Engineering 14 (2006) 395-398.
- [5] Special welding wires speed up maintenance and repair. Welding Journal 69 (1990) 58-59.
- [6] A. Klimpel, L. A. Dobrzański, D. Janicki, A. Lisiecki, Abrasion resistance of GMA metal cored wires surfaced deposits. Journal of Materials Processing Technology 164-165 (2005) 1056-1061.
- [7] A. Klimpel, L. A. Dobrzański, A. Lisiecki, D. Janicki, The study of properties of Ni-WC wires surfaced deposits. Journal of Materials Processing Technology 164-165 (2005) 1046-1055.
- [8] A. Klimpel, L. A. Dobrzański, A. Lisiecki, D. Janicki, The study of the technology of laser and plasma surfacing of engine valves face made of X40CrSiMo10-2 steel using cobalt-based powders. Journal of Materials Processing Technology 175 (2006) 251-256.
- [9] A. Klimpel, L. A. Dobrzański, A. Lisiecki, D. Janicki, The study of properties of Ni-W2C and Co-W2C powders thermal sprayed deposits. Journal of Materials Processing Technology 164-165 (2005) 1068-1073.
- [10] K. Mitchell, Cored wire repair welding in the power industry. Welding and Metal Fabrication. 66 (1998) 16-20.
- [11] A. Klimpel, L. A. Dobrzański, D. Janicki, A study of worn wear plates of fan blades of steel mill fumes suction system. Journal of Materials Processing Technology 164-165 (2005) 1062-1067.
- [12] Product Selection Guide. STOODY. A THERMADYNE Company. 1998.
- [13] SANDVIK. Stainless welding consumables for surfacing. 1986.
- [14] STELLITE. DELORO STELLITE Limited. EMEXIM, Poland.
- [15] Catalogue of BOHLER Schweisstechnik. Inter Stal Centrum. Poland, 1998.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAN-0001-0088