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The influence of wall thickness on the microstructure of HPDC AE44 alloy

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The main objective of this study was determination of influence of wall thickness on the microstructure of die-cast magnesium alloy containing aluminum and rare earth elements. Design/methodology/approach: The study was conducted on die-cast magnesium alloy containing 4% wt. aluminum and 4% wt. mixture of rare earth elements (mischmetal) in the die-cast condition. The mischmetal includes cerium, lanthanum, neodymium and praseodymium. The microstructure was characterized by optical microscopy (Olympus GX-70) and a scanning electron microscopy (Hitachi S3400) equipped with an X-radiation detector EDS (VOYAGER of NORAN INSTRUMENTS). The phase identification of these alloys was identified by X-ray diffraction (JDX-75). Quantitative examination was conducted using the "MET-ILO" automatic image analysis programme. Findings: The decreasing of wall thickness of die-cast AE44 leads to grain size decrease and emergence new intermetallic phases in microstructure of this alloy. With increasing thickness higher porosity was observed in alloy. Research limitations/implications: Future researches should contain investigations of the influence of diecast parameters on microstructure and porosity. Practical implications: AE44 magnesium alloy is used in automotive industry. Moreover, this alloy has a new potential application and results of investigations may be useful for preparing optimal technology of die casting and designing parts of car engine. Originality/value: The results of the researches make up a basis for the next investigations of magnesium alloys with addition of aluminum and rare earth elements designed to exploitation at temperature to 200 °C.
Rocznik
Strony
471--474
Opis fizyczny
Bibliogr. 15 poz., il., wykr.
Twórcy
autor
autor
  • Department of Material Science, Silesian University of Technology, ul. Krasińskiego 8, 40-019 Katowice, Poland, tomasz.rzychon@polsl.pl
Bibliografia
  • [1] B. L. Mordike, Development of highly creep resistant magnesium alloys, Journal of Material Processing Technology 117 (2001) 391-394.
  • [2] T. Rzychoń, A. Kiełbus, Microstructure of WE43 casting magnesium alloy, Journal of Achievements in Materials and Manufacturing Engineering 21 (2007) 31-35.
  • [3] L. A. Dobrzański, T. Tański, L. Cizek, Influence of Al. addition on structure of magnesium casting alloys, Journal of Achievements in Materials and Manufacturing Engineering 19 (2006) 49-55.
  • [4] L. A. Dobrzański, T. Tański, L. Cizek, Heat treatment impact on the structure of die-cast magnesium alloys, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 431-434.
  • [5] A. Kiełbus, T. Rzychoń, R. Cibis, Microstructure of AM50 die casting magnesium alloy, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 135-138.
  • [6] K. Davey, S. Bounds, Modelling the Pressure Die Casting Process using Boundary and Finite Elements Methods, Journal of Material Processing Technology 63 (1997) 696-700.
  • [7] E. Aghion, N. Moscovitch, A. Arnon, The correlation between wall thickness and properties of HPDC Magnesium alloys, Materials Science and Engineering A447 (2007) 341-346.
  • [8] B. R. Powell, V. Rezhets, M. P. Balogh, R. A. Waldo, Microstructure and Creep Behavior in AE42 Magnesium Die-Casting Alloy, Institute for the Joining of Materials, 2002, 34-38.
  • [9] I. A. Anyanwu, Y. Gokan, A. Suzuki, S. Kamado, Y. Kojima, S. Takeda, T. Ishida, Effect of substituting cerium-rich mischmetal with lanthanum on high temperature properties of die-cast Mg-Zn-Al-Ca-RE alloys, Materials Science and Engineering A380 (2004) 93-99.
  • [10] L. Y. Wei, G. L. Dunlop, H. Westengen, Development of microstructure in cast Mg-Al-rare earth alloys, Materials Science and Technology 12 (1996) 741-750.
  • [11] P. Bakke, H. Westengen, The role of rare earth elements in structure and property control of magnesium die casting alloys, TMS, Magnesium Technology 12 (2005) 291-296.
  • [12] T. Rzychoń, A. Kiełbus, Effect of rare earth elements on the microstructure of Mg-Al alloys, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 135-138.
  • [13] H. Zou, X. Zeng, C. Zhai, W. Ding, Effects of Nd on the microstructure of ZA52 alloy, Materials Science and Engineering A392 (2005) 229-234.
  • [14] S. G. Lee, G. R. Patel, A. M. Gokhale, A. Sreeranganathan, M. F. Horstemeyer, Quantitative fractographic analysis of variability in the tensile ductility of high-pressure die-cast AE44 Mg-alloy, Materials Science and Engineering A427 (2006) 255-262.
  • [15] V. D. Tsoukalas, The effect of die casting machine parameters on porosity of aluminum die castings, International Journal of Cast Metals Research 15 (2003) 581-588.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAN-0001-0074
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