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Analysis of FSW welds made of aluminium alloy AW6082-T6

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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: of this paper is to analyze the results of tests on the mechanical properties and microstructural changes in Friction Stir Welds in the aluminium alloy 6082-T6 in function of varying process parameters. Design/methodology/approach: the produced tensile strength of the produced welds was measured and the correlation with process parameter was assessed. The welds' microstructure in various zones was analyzed using an optical microscope. Microhardness measurements were performed on the welds' cross-sections. Findings: a tendency was observed of the mechanical resistance of test welds to increased with the increase of travel (welding) speed, maintaining constant rotational speed. Hardness decrease was observed in weld nugget and heat affected zone, of entity inferior that that of fusion welds. Origins of tunnel (worm hole) defects were found and analyzed. Research limitations/implications: various combinations pf process parameters were used to produce the test welds, but without the possibility of controlling the downward force. Further extension of applicable parameters combinations should be examined. Practical implications: the increase of mechanical resistance with increasing welding speed offers an immediate economic return, as the process efficiency is increased. Originality/value: information contained herein can be useful to further investigate on the possibility of improving the properties of FSW welds, as well as the efficiency of the process.
Słowa kluczowe
Rocznik
Strony
453--460
Opis fizyczny
Bibliogr. 21 poz., il., wykr.
Twórcy
autor
autor
autor
autor
autor
Bibliografia
  • [1] A. K. Jha, S. V. S. N. Murty, V. Diwakar, K. Sree Kumar, Metallurgical analysis of cracking in weldment of propellant tank, Engineering Failure Analysis 10 (2003) 265-273.
  • [2] G. Huang, S. Kouc, Partially melted zone in aluminum welds-liquation mechanism and directional solidification, Welding Research Supplement, 2000, 113-120.
  • [3] W. M. Thomas, E. D. Nicholas, J. C. Needham, M. G. Murch, P. Templesmith, C. J. Dawes, International Patent application N° PCT/GB92/02203, 1993.
  • [4] T. Dickerson, Q. Shi, H. R. Shercliff, Heat flow into friction stir welding tools, Proceedings of the 4th International Symposium on Friction Stir Welding, Park City, Utah, USA, 2003.
  • [5] M. Ponte, J. Adamowski, C. Gambaro, E. Lertora, Low cost transformation of a conventional milling machine into a simple FSW work station, Advanced Manufacturing Systems and Technology 4 (2005) 357-365.
  • [6] A. Simar, T. Pardoen, B. de Meester, Influence of friction stir welding parameters on the power input and temperature distribution in aluminum alloys, Proceeding of the 5th International FSW Symposium, Metz, France, 2004.
  • [7] P. Heurtier, M. J. Jones, C. Desrayaud, J. H. Driver, F. Montheillet, D. Allehaux, Mechanical and thermal modelling of Friction Stir Welding, Journal of Materials Processing Technology 171 (2006) 348-357.
  • [8] Y. G. Kim, H. Fujii, T. Tsumura, T. Komazaki, K. Nakata, Three defect types in friction stir welding of aluminum die casting alloy, Materials Science and Engineering A 415 (2006) 250-254.
  • [9] H. J. Liu, H. Fujii, M. Maeda, K. Nogi, Tensile properties and fracture locations of friction-stir-welded joints of 2017-T351 aluminum alloy, Journal of Materials Processing Technology 142 (2003) 692-696.
  • [10] J-Q. Sua, T. W. Nelson, C. J. Sterling, Microstructure evolution during FSW/FSP of high strength aluminum alloys, Materials Science and Engineering A 405 (2005) 277-286.
  • [11] A. Barcellona, G. Buffa, L. Fratini, D. Palmeri, On microstructural phenomena occurring in friction stir welding of aluminum alloys, Journal of Materials Processing Technology 177 (2006) 340-343.
  • [12] J. Ouyang, E. Yarrapareddy, R. Kovacevic, Microstructural evolution in the friction stir welded 6061 aluminum alloy (T6-temper condition) to copper, Journal of Materials Processing Technology 172 (2006) 110-122.
  • [13] H. G. Salem, Friction stir weld evolution of dynamically recrystallized AA2095 weldments, Scripta Materialia 49 (2003) 1103-1110.
  • [14] K. N. Krishnan, On the formation of onion rings in friction stir welds, Materials Science and Engineering A327 (2002) 246-251.
  • [15] J. Yan, M. A. Sutton, A. P. Reynolds, Process-structureproperty relationship for nugget and HAZ region of AA2524-T351 FSW joints, Proceeding of the 5th International FSW Symposium, Metz, France, 2004.
  • [16] P. Cavaliere, G. Campanile, F. Panella, A. Squillace, Effect of welding parameters on mechanical and microstructural properties of AA6056 joints produced by Friction Stir Welding, Journal of Materials Processing Technology 180 (2006) 263-270.
  • [17] T. Watanabe, H. Takayama, A. Yanagisawa, Joining of aluminum alloy to steel by friction stir welding, Journal of Materials Processing Technology 178 (2006) 342-349.
  • [18] A. Squillace, A. De Fenzo, G. Giorleo, F. Bellucci, A comparison between FSW and TIG welding techniques: modifications of microstructure and pitting corrosion resistance in AA 2024-T3 butt joints, Journal of Materials Processing Technology 152 (2004) 97-105.
  • [19] M. Czechowski, Low-cycle fatigue of friction stir welded Al-Mg alloys, Journal of Materials Processing Technology 164-165 (2005) 1001-1006.
  • [20] J. Adamowski, C. Gambaro, M. Ponte, E. Lertora, Investigation on Friction Stir Welding weldability of the aluminium alloy AA6082-T6, 7mo Convegno AITeM, Lecce, Italy, 2005.
  • [21] J. Adamowski, M. Szkodo, FSW of aluminum alloy AW6082-T6, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 403-406.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAN-0001-0071
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