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Pouring mould during centrifugal casting process

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The paper presents the model and the example simulations of the centrifugal casting of metal matrix composite reinforced with SiC, especially the distribution of the velocity of liquid composite for the initial stage of pouring the mould (up to 1s). Design/methodology/approach: Numerical simulations have been performed using the CFD program FLUENT 6.1.To simulate pouring the mould, axisymmetric swirl model has been applied. To model the air-matrix free surface (and also volume fraction of particular continuous phases) and dispersed phase, Volume of Fluid approach (VOF) and Discrete Phase Model (DPM) have been used, respectively. The turbulent flow of the fluid has been simulated by the standard k-ε model of turbulence. Findings: The results show that the behaviour of composite in pouring process depends strongly on the existence of reinforcement and process parameters and the initial stage of the casting can probably have an influence on the segregation and various final distribution of reinforcement particles. Research limitations/implications: The implemented simulational scheme can be used to study the behaviour of liquid composite during casting and the final simulational structure of composite should be verified experimentally. Practical implications: The simulation by CFD program (Fluent) can be treated as an attractive and useful tool for modelling centrifugal casting process of metal matrix composite reinforced by ceramic particles. The created model and procedures can be come the basis for more advanced researches. Originality/value: The development of CFD program and the computer technology allow to study even complicated problems. Hence, we have implemented the CFD program to simulate the centrifugal casing of composite.
Rocznik
Strony
441--444
Opis fizyczny
Bibliogr. 15 poz., il., wykr.
Twórcy
autor
autor
  • Department of Electrotechnology, Faculty of Materials Science and Metallurgy, Silesian University of Technology, ul. Krasińskiego 8, 40-019, Katowice, Poland, roman.zagorski@polsl.pl
Bibliografia
  • [1] A. Dolata-Grosz, J. Śleziona, B. Formanek, Structure and properties of aluminum cast composites strengthened by dispersion phases, Journal of Materials Processing Technology 175 (2006) 192-197.
  • [2] A. Dolata-Grosz, J. Śleziona, B. Formanek, J. Wieczorek, Al-FeAl-TiAl-Al2O3 composite with hybrid reinforcement, Journal of Materials Processing Technology 162-163 (2005) 33-38.
  • [3] A. Dolata-Grosz, J. Wieczorek, Tribological properties of composite working under dry technically friction condition, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 83-86.
  • [4] J. Wieczorek, A. Dolata-Grosz, M. Dyzia, J. Śleziona, Tribological properties of aluminum matrix composites reinforcement with intermetallic phases, Journal of Achivements in Materials and Manufacturing Engineering, 15 (2006) 58-62.
  • [5] J. Myalski, J. Wieczorek, A. Dolata-Grosz, Tribological properties of heterophase composites with an aluminum matrix, Journal of Achievements in Materials and Manufacturing Engineering 15 (2006) 53-57.
  • [6] A. Dolata-Grosz, M. Dyzia, J. Śleziona: Solidification and structure of heterophase composite, Journal of Achivements in Materials and Manufacturing Engineering 20 (2007) 103-106.
  • [7] A. Dolata-Grosz, J. Śleziona, J. Wieczorek, M. Dyzia, Control of Distribution Reinforcement by the Centrifugal Casting in the Aluminium Matrix Composites, Proceedings of the Conference Euromat 2002, Lozanna, www.junior.euromat.fems.org.
  • [8] Q. Liu, Y. Jiao, Y. Yang, Z. Hu, Theoretical Analysis of the Particle Gradient Distribution in Centrifugal Field During Solidification, Metallurgical and Materials Transactions 27B (1996) 1025-1029.
  • [9] C. G. Kang, P. K. Rohatgi, C. S. Narendranath, G. S. Cole, Solidification Analysis on Centrifugal Casting on Metal Matrix Composites Containing Graphite Particles, ISIJ International 34 (1994) 247-254.
  • [10] J. R. Hartin, M. L. Tims, C. M. Wang, E. Meyer, Solidification Modeling of Centrifugally Cast Titanium Aluminides, EPD Congress, 1992, 899-914.
  • [11] J. Sobczak, Metal Matrix Composites, Institute of Casting and Institute of Automotive Transport Press, Kraków-Warsaw, 2001, (in Polish).
  • [12] E. Panda, D. Mazumdar, S. P. Mehrotha, Mathematical Modelling of Particle Segregation during Centrifugal Casting of Metal Matrix Composites, Metallurgical and Materials Transactions 37A (2006) 1675-1687.
  • [13] D. M. Stefanescu, A. Moitra, A. S. Kacar, B. K. Dhindaw, The Influence of Buoyant Forces and Volume Fraction of Particles on the Particle Pushing/Entrapment Transition during Directional Solidification of Al/SiC and Al/Graphite Composites, Metal Transactions 21A (1990) 231-239.
  • [14] www.fluent.com
  • [15] S. A. Morsi, A. J. Alexander, An Investigation of Particle Trajectories in Two-Phase Flow Systems. Journal of Fluid Mechanics 55/2 (1970) 193-208.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAN-0001-0070
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