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A quality problem in seam welds in aluminum extrusion

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: Seam welds occur during the hollow profile extrusion; the billet's material is divided into separate metal streams by the bridges of the die which support a mandrel, and then these metal streams are welded in welding chamber behind the bridges. When the desired conditions have not been provided, the required quality in seam welds may not occur. One of the possible reasons for this situation is a poor metal feed. In this study, an insufficient pressure problem occurring in seam welds on an aluminum extrusion profile section is investigated. Design/methodology/approach: The study was realized on a hollow extrusion profile type which has seam weld zones. The experimental profile was produced by a real extrusion press which has a capacity of 1460 tones. Findings: The poor metal feed occurring on specimen is shown by microstructural pictures. Microstructure of the main region has a homogenous appearance. In the microstructure, containing seam weld region, only a slight change was observed in seam weld region. However, there was no significant change in near of seam weld regions. This points out that there has been no metallurgical problem. Therefore, the problem is an insufficient pressure problem and this caused poor metal feeding. In the other hand, micro hardness tests are realized on seam weld region, main region and defective region's surround of specimen's section. After the micro hardness tests important differences are shown among these regions' strength. Hardness values of seam weld region were lower than the main material's hardness values, but higher than the defective region's. Practical implications: In application, seam welds occur on hollow profiles produced by aluminum extrusion. Originality/value: As a result, this study shows a quality problem in seam welds in aluminum extrusion.
Rocznik
Strony
397--400
Opis fizyczny
Bibliogr. 16 poz., il., wykr.
Twórcy
autor
autor
Bibliografia
  • [1] L. Donati, L. Tomesani, The prediction of seam welds quality in aluminum extrusion, Journal of Materials Processing Technology 153-154 (2004) 366-373.
  • [2] L. Donati, L. Tomesani, The effect of die design on the production and seam weld quality of extruded aluminum profiles, Journal of Materials Processing Technology 164-165 (2005) 1025-1031.
  • [3] S. Bingöl, Investigation of extruded aluminum aluminum alloys produced under differnt extrusion conditions, Y?ld?z Technical University, PhD Thesis (2006) Istanbul-Turkey (in Turkish).
  • [4] S. Bingöl, A. Bozac?, Investigating of The Formation Of Extrusion Welds In Aluminum Extrusion, 10th International Research/Expert Conference, Trends in the Development of Machinery and Associated Technology, Barcelona-Spain, 2006, 1347-1350.
  • [5] W. Xianghong, Z. G. L. Yiguo, M. Xinwu, Numerical simulation and die structure optimization of an aluminum rectangular hollow pipe extrusion process, Materials Science and Engineering A435-436 (2006) 266-274.
  • [6] U. Chakkingal, W. Z. Misiolek, Welding Phenomena in Extruded Aluminum Hollow Profiles, Automotive Alloys II, The Minerals, Metals & Materials Society, 1998, 195-205.
  • [7] I. Duplancic, J. Prgin, Determination of Parameters Required for Joining Process in Hollow Dies, Proceedings of the 6th International Aluminum Extrusion Technology Seminar Papers, ET’96, Chicago 2, 1996, 225-230.
  • [8] J. X. Xie, T. Murakami, K. Ikeda, H. Tahakashi, Experimental Simulation of Metal Flow in Porthole Die Extrusion, Journal of Materials Processing Technology 49 (1995) 1-11.
  • [9] K. J. Kim, C. H. Lee, D. Y. Yang, Investigation into the improvement of welding strength in three-dimensional extrusion of tubes using porthole dies, Journal of Materials Processing Technology 130-131 (2002) 426-431.
  • [10] H. H. Jo, C. S. Jeong, S. K. Lee, B. M. Kim, Determination of welding pressure in the non-steady-state porthole die extrusion of improved Al7003 hollow section tubes, Journal of Materials Processing Technology 139/1-3 (2003) 428-433.
  • [11] Y. T. Kim, K. Ikeda, T. Murakami, Metal flow in porthole die extrusion of aluminum, Journal of Materials Processing Technology 121 (2002) 107-115.
  • [12] A. R. Bandar, K. Lorcharoensery, W. Z. Misiolek, Threedimensional material flow analysis of asymmetric hollow extrusions, Journal of Materials Processing Technology 80 (1998) 657-664.
  • [13] A. Loukus, G. Subhash, M. Imaninejad, Mechanical Properties and microstructural characterization of extrusion welds in AA6082-T4, Journal of Materials Science 39 (2004) 6561-6569.
  • [14] J. M. Lee, B. M. Kim, C. G. K., Effects of chamber shapes of porthole die on elastic deformation and extrusion process in condenser tube extrusion, Materials & Design 26 (2005) 327-336.
  • [15] H. Valberg, Extrusion Welding in Porthole Die Extrusion, Proceedings of the 6th International Aluminum Extrusion Technology Seminar Papers, ET’96, Chicago, 1996, 213-224.
  • [16] R. Akaret, Extrusion Welds-Quality Aspects are Now Center Stage, Proceedings of the 5th International Aluminum Extrusion Technology Seminar Papers, ET’92, Chicago, 1992, 319-336.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAN-0001-0059
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