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Properties of seam welds produced with different extrusion parameters

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: This study focuses to investigate the effects of different extrusion parameters on microstructural properties of seam (longitudinal) welds in aluminum extrusion profiles. Design/methodology/approach: To realize the study, it is studied on a hollow extrusion profile type which has seam weld zones. The experimental profile was produced in different temperatures, billet temperatures and ram speeds by a real extrusion press which has a capacity of 1460 tones. These parameters are some of the most important parameters in an extrusion process. Findings: Some structural differences are occurred between having the different extrusion parameters both seam welds and without weld regions, when the experimental results are observed. In addition, it was observed commonly the structure of the material had a change through recrystallization with increasing temperatures. This situation decreases the significance of seam weld lines. Moreover, the grain size is getting smaller with increasing ram speed as it is shown in microstructural figures. Research limitations/implications: Also some structural differences in seam welds may occur for having the other extrusion parameters without temperature and speed. But, the other extrusion parameters are not used in this study. Therefore, effect of some other important parameters such as pressure, extrusion ratio can be investigated in future. Practical implications: In application, seam welds occur on hollow profiles. This study demonstrates that some extrusion parameters effect to microstructure of seam welds. Originality/value: It is shown that different microstructural properties take place due to the process parameters variations and natural of extrusion method in the extrusion production. They cause also variations on structural features.
Rocznik
Strony
365--368
Opis fizyczny
Bibliogr. 20 poz., il.
Twórcy
autor
autor
autor
  • Mechanical Engineering Department, Construction and Production Division, Dicle University, 21280 Diyarbakir, Turkey, sbingol@dicle.edu.tr
Bibliografia
  • [1] W. Xianghong, Z. G. L. Yiguo, M. Xinwu, Numerical simulation and die structure optimization of an aluminum rectangular hollow pipe extrusion process, Materials Science and Engineering A 435-436 (2006) 266-274.
  • [2] U. Chakkingal, W. Z. Misiolek, Welding Phenomena in Extruded Aluminum Hollow Profiles, Automotive Alloys II, The Minerals, Metals and Materials Society (1998) 195-205.
  • [3] I. Duplancic, J. Prgin, Determination of Parameters Required for Joining Process in Hollow Dies, Proceedings of the 6th International Aluminum Extrusion Technology Seminar Papers, ET’96, Chicago, 14-17 May 1996, 2 225-230.
  • [4] J. X. Xie, T. Murakami, K. Ikeda, H. Tahakashi, Experimental Simulation of Metal Flow in Porthole Die Extrusion, Journal of Materials Processing Technology 49 (1995) 1-11.
  • [5] K. J. Kim, C. H. Lee and D. Y. Yang, Investigation into the improvement of welding strength in three-dimensional extrusion of tubes using porthole dies, Journal of Materials Processing Technology 130-131 (2002) 426-431.
  • [6] H. H. Jo, C. S. Jeong, S. K. Lee, B. M. Kim, Determination of welding pressure in the non-steady-state porthole die extrusion of improved Al7003 hollow section tubes, Journal of Materials Processing Technology 139 (2003) 428-433.
  • [7] Y. T. Kim, K. Ikeda, T. Murakami, Metal flow in porthole die extrusion of aluminium, Journal of Materials Processing Technology 121 (2002) 107-115.
  • [8] A. R. Bandar, K. Lorcharoensery, W. Z. Misiolek, Three-dimensional material flow analysis of asymmetric hollow extrusions, Journal of Materials Processing Technology 80 (1998) 657-664.
  • [9] J. M. Lee, B. M. Kim, C. G. K., Effects of chamber shapes of porthole die on elastic deformation and extrusion process in condenser tube extrusion, Materials and Design 26 (2005) 327-336.
  • [10] A. Loukus, G. Subhash, M. Imaninejad, Mechanical Properties and microstructural characterization of extrusion welds in AA6082-T4, Journal of Materials Science 39 (2004) 6561-6569.
  • [11] A. H. Clausen, T. Tryland, S. Remseth, An investigation of material properties an geometrical dimensions of aluminium extrusions, Materials and Design 22 (2001) 267-275.
  • [12] L. Donati, L. Tomesani, The prediction of seam welds quality in aluminum extrusion, Journal of Materials Processing Technology 153-154 (2004) 366-373.
  • [13] L. Donati, L. Tomesani, The effect of die design on the production and seam weld quality of extruded aluminum profiles, Journal of Materials Processing Technology 164-165 (2005) 1025-1031.
  • [14] S. Bingöl, Welding phenomena in continuous extrusion, Yildiz Technical University, MSc. Thesis (2001) Istanbul-Turkey (In Turkish).
  • [15] S. Bingöl, Investigation of extruded aluminum aluminum alloys produced under differnt extrusion conditions, Yildiz Technical University, PhD Thesis (2006) Istanbul-Turkey (In Turkish).
  • [16] S. Bingöl, A. Bozaci, Investigating of The Formation Of Extrusion Welds In Aluminum Extrusion, 10th International Research/Expert Conference, Trends in the Development of Machinery and Associated Technology, Barcelona-Spain, (2006) 1347-1350.
  • [17] S. Karabay, M. Zeren, M. Yilmaz, Investigation extrusion ratio effect on mechanical behaviour of extruded alloy AA-6063, Journal of Materials Processing Technology 135 (2003) 101-108.
  • [18] S. Karabay, M. Zeren, M. Yilmaz, Investigation extrusion ratio effect on mechanical behaviour of extruded alloy AA-6101 from the billets homogenised-rapid quenched and as-cast conditions, Journal of Materials Processing Technology 160 (2005) 138-147.
  • [19] R. Akaret, Extrusion Welds-Quality Aspects are Now Center Stage, Proceedings of the 5th International Aluminum Extrusion Technology Seminar Papers, ET’92, Chicago, 22-24 May (1992) 319-336.
  • [20] ASM Metals Handbook, Metallographic Technique for Aluminum Alloys 7, 1999, 120-124.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAN-0001-0054
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