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Examination of conditions in contact interface using ultrasonic measurement

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: In metal forming, the conditions of contact interface have a great effect on the characteristics of interface friction and heat transfer between tool and workpiece. Estimation of contact conditions in the toolworkpiece interface is required in order to optimize process conditions. Ultrasonic examination is an effective method to estimate the contact conditions. In this study, we investigated the effects of ultrasonic frequencies and intermediate air/lubricant films in the contact interface on the properties of penetration and reflection of incident ultrasonic waves. Design/methodology/approach: We have presented a method by which the contact conditions are evaluated from the relative intensity of reflected ultrasonic waves at the interface. Using this evaluation method, the relative intensity was measured continuously during processes. Findings: The effects of ultrasonic frequencies and intermediate films on the properties of penetration and reflection of incident ultrasonic waves were revealed. The presented method was effective for evaluating the variation of contact interface conditions. Research limitations/implications: Thickness of intermediate films can be measured using this ultrasonic examination. The performance of lubricants can be estimated. Practical implications: The optimization of forming processes will be achieved based on the evaluation results of contact conditions. Originality/value: Tribological conditions including intermediate air/lubricants were evaluated by ultrasonic examination. This shows the possibility that the lubricant behaviour in the contact interface is examined during processes.
Rocznik
Strony
113--118
Opis fizyczny
Bibliogr. 27 poz., wykr.
Twórcy
autor
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Bibliografia
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  • [7] H. Saiki, Y. Marumo, Influence of the roughness geometry of tool surface and the flow stress of coated solid lubricants on tribo-conditions in cold forging, Journal of Materials Processing Technology 140 (2003) 25-29.
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  • [10] H. Saiki, Z. Zhan, Y. Marumo, H. Ando, Evaluation of thermal contact resistance in hot and warm forging, Advanced Technology of Plasticity 1(1996) 457-460.
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  • [16] H. Saiki, Y. Sakata, S. Satonaka, Z. Zhan, Y. Marumo, Estimation of contact conditions in lubricated frictional interface of forging processes by ultrasonic examination, Advanced Technology of Plasticity 2 (1993) 1126-1131.
  • [17] The Japan Promotion of Science and Technology, Methods of Ultrasonic Detection, Syoukendo, 1974 (in Japanese).
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  • [21] G. Wróbel, S. Pawlak, The effect of fiber content on the ultrasonic wave velocity in glass/polyester composites, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 295-298.
  • [22] H. Saiki, Y, Marumo, L. Ruan, T. Matsukawa, Z. H. Zhan, Y. Sakata, Estimation of contact interface using ultrasonic measurement, Proceedings of the 11th International Scientific Conference on Contemporary Achievements in Mechanics, Manufacturing and Materials Science, Gliwice-Zakopane, Poland, 2005 (CD ROM).
  • [23] G. Wróbel, S. Pawlak, Ultrasonic evaluation of the fibre content in glass/epoxy composites, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 187-190.
  • [24] M. Vural, A. Akkus, The ultrasonic testing of the spot welded different steel sheets, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 247-250.
  • [25] J. Koutský, J. Veselá, Evaluation of white metal adhesion (conventional casting and thermal wire arc spraying) by ultrasonic non-destructive method, Proceedings of the 11th International Scientific Conference on Achievements in Mechanical and Materials Engineering AMME’2002, Gliwice-Zakopane, 2002, 303-306.
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Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAN-0001-0015
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