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Mechanical properties and corrosion resistance of dissimilar stainless steel welds

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Języki publikacji
EN
Abstrakty
EN
Purpose: The purpose of this paper is to determine the influence of welding on microstructure, mechanical properties, and stress corrosion cracking resistance of dissimilar stainless steels butt welded joints. Design/methodology/approach: Duplex 2205 and austenitic 316L steels were used. Butt joints of plates 15 mm in thickness were performed with the use of submerged arc welding (SAW) method. The heat input was in the range of 1.15 – 3.2 kJ/mm. Various plates' edge preparations were applied. Microstructure examinations were carried out. Mechanical properties were evaluated in tensile tests, bending tests and Charpy-V toughness tests. Susceptibility to stress corrosion cracking was determined with the use of slow strain rate tests (SSRT) performed in inert (glycerin) and aggressive (boiling 35% MgCl2 solution) environments. Findings: All tested joints showed acceptable mechanical properties. Metallographic examinations did not indicate the excessive ferrite contents in heat affected zones (HAZ) of the welds. It was shown that area of the lowest resistance to stress corrosion cracking is heat affected zone at duplex steel side of dissimilar joins. That phenomenon is connected with undesirable structure of that zone consisted of greater amounts of coarse ferrite grains and acicular austenite precipitates. High heat inputs do not deteriorate mechanical properties as well as stress corrosion cracking resistance of welds. Practical implications: All tested joints showed acceptable mechanical properties. Metallographic examinations did not indicate the excessive ferrite contents in heat affected zones (HAZ) of the welds. It was shown that area of the lowest resistance to stress corrosion cracking is heat affected zone at duplex steel side of dissimilar joins. That phenomenon is connected with undesirable structure of that zone consisted of greater amounts of coarse ferrite grains and acicular austenite precipitates. High heat inputs do not deteriorate mechanical properties as well as stress corrosion cracking resistance of welds. Originality/value: Mechanical properties and stress corrosion cracking resistance of dissimilar stainless steel welded joints was determined. The zone of the weaker resistance to stress corrosion cracking was pointed out.
Rocznik
Strony
27--33
Opis fizyczny
Bibliogr. 20 poz., il., wykr.
Twórcy
  • Department of Materials Science and Engineering, Faculty of Mechanical Engineering, Gdansk University of Technology, Narutowicza 11/12 Str., 80-952 Gdansk, Poland, jlabanow@pg.gda.pl
Bibliografia
  • [1] H. Astrom, F. Nicholson, L. Stridh, Welding of stainless steels in the building of chemical tankers. Welding in the World 36 (1995) 181-189.
  • [2] J. Charles, B. Vincent, Duplex stainless steels for chemical tankers. Proceedings of the Conference “Duplex Stainless Steel 97”, KCI Publishing (1997) 727-736.
  • [3] J. Łabanowski, Duplex stainless steels-new material for chemical industry. Apparatus and Chemical Engineering, 36 (1997) 3-10 (in Polish).
  • [4] M. Vasudevan, A. Bhaduri, B. Raj, K. Prasad Rao, Delta ferrite prediction in stainless steel welds using neural network analysis and comparison with other prediction methods. Journal of Materials Processing Technology 142 (2003) 20-28.
  • [5] V. Kuzucu, M. Ceylan, M. Aksoy, M. Kaplan, Investigation of the microstructures of iron based wrought Cr-Ni-Mo duplex alloy, Journal of Materials Processing Technology 69, (1997) 247-256.
  • [6] J. Łabanowski, Weldability problems of austenite-ferrite stainless steels joining, Proceedings of the Conference „Selection of Engineering Materials”, Jurata 1997, 467-474, (in Polish).
  • [7] L. Karlsson, S. Rigdal, S. Andersson, Welding of highly alloyed austenitic and duplex stainless steels, Welding in the World 39 (1999) 99-110.
  • [8] Det Norske Veritas. Rules for Classification. Ships. Materials and Welding. Part 2, Chapter 3, January 2003.
  • [9] L. Karlsson, Welding of dissimilar metals, Welding in the World 36 (1995) 125-132.
  • [10] N. A. McPherson, K. Chi, T. N. Baker, Submerged arc welding of stainless steel and the challenge from the laser welding process, Journal of Materials Processing Technology 134 (2003) 174-179.
  • [11] J. Nowacki, A. Łukojć, Structure and properties of the heataffected zone of duplex steels welded joints, Journal of Materials Processing Technology 164-165 (2005) 1074-1081.
  • [12] J. Nowacki, P. Rybicki, The influence of welding heat input on submerged arc welded duplex steel joints imperfections. Journal of Materials Processing Technology, 164-165 (2005) 1082-1088.
  • [13] J. Nowacki, P. Rybicki, Influence of heat input on corrosion resistance of SAW welded duplex joints. Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 113-116.
  • [14] S. Jana, Effect of heat input on the HAZ properties of two duplex stainless steels, Journal of Materials Processing Technology 33(1992) 247-261.
  • [15] J. Ku, N. Ho, S. Tjong, Properties of electron beam welded SAF 2205 duplex stainless steel, Journal of Materials Processing Technology 63, (1997) 770-775.
  • [16] V. Muthupandi, P. Srinivasan, S. Seshadri, S. Sudaresan, Effect of weld metal chemistry and heat input on the structure and properties of duplex stainless steels welds, Materials science and Engineering A358 (2003) 9-16.
  • [17] T. Nelson, J. Lippold, M. Mills, Nature and evolution of the fusion boundary in ferritic-austenitic dissimilar weld metals, Part 1: Nucleation and growth, Welding Journal 78 (1999) 329-337.
  • [18] T. Nelson, J. Lippold, M. Mills, Nature and evolution of the fusion boundary in ferritic-austenitic dissimilar weld metals, Part 2: On-cooling transformations, Welding Journal 10 (2000) 267-277.
  • [19] C. Pan, Z. Zhang, Morphologies of the transition region in dissimilar austenitic-ferritic welds, Materials Characterization 36 (1996) 5-10.
  • [20] J. Łabanowski, Stress corrosion cracking susceptibility of dissimilar stainless steel welded joints, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 255-258.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWAN-0001-0005
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