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Foil Winding Resistance and Power Loss in Individual Layers of Inductors

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EN
This paper presents an estimation of high-frequency winding resistance and power loss in individual inductor layers made of foil, taking into account the skin and proximity effects. Approximated equations for power loss in each layer are given and the optimal values of foil thickness for each layer are derived. It is shown that the winding resistance of individual layers significantly increases with the operating frequency and the layer number, counting from the center of an inductor. The winding resistance of each foil layer exhibits a minimum value at an optimal layer thickness. The total winding resistance increases with the total number of layers.
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Bibliografia
  • [1] A. Aminian and M. Kazimierczuk, Electronic Devices. A Design Approach. Upper Saddle, NJ: Prentice Hall, 2004.
  • [2] M. Bartoli, N. Noferi, A. Reatti, and M. K. Kazimierczuk, "Modeling winding losses in high-frequency power inductors," Journal of Circuits, Systems and Computers, vol. 5, no. 4, pp. 607-626, December 1995.
  • [3] E. Bennett and S. C. Larsen, "Effective resistance to alternating currents of multilayer windings," Trans. Amer. Inst. Elect. Eng., vol. 59, pp. 1010-1017, 1940.
  • [4] N. Das and M. K. Kazimierczuk, "An overview of technical challenges in the design of current transformers," in Electrical Manufacturing Conference, Indianapolis, IN, USA, October 24-26 2005.
  • [5] P. J. Dowell, "Effects of eddy currents in transformer winding," Proc. IEE, vol. 113, no. 8, pp. 1387-1394, August 1966.
  • [6] M. J. Hole and L. C. Appel, "Stray capacitance of two-layer air-cored inductor," IEE. Proceedings, Part G, Circuits, Devices and Systems, vol. 152, no. 6, pp. 565-572, December 2005.
  • [7] M. K. Kazimierczuk, Pulse-Width Modulated DC-DC Power Converters. Chichester, UK: John Wiley & Sons, 2008.
  • [8] M. K. Kazimierczuk, RF Power Amplifiers. Chichester, UK: John Wiley & Sons, 2008.
  • [9] M. K. Kazimierczuk, High-Frequency Magnetic Components. Chichester, UK: John Wiley & Sons, November 2009.
  • [10] M. K. Kazimierczuk and D. Czarkowski, Resonant Power Converters. New York, NY, USA: John Wiley & Sons, 1995.
  • [11] M. K. Kazimierczuk and H. Sekiya, "Design of ac resonant inductors using area product method," in IEEE Energy Conversion Conference and Exhibition, San Jose, CA, USA, September 20-24 2009, pp. 994-1001.
  • [12] N. H. Kutkut, "A simple technique to evaluate winding losses including two-dimensional edge effect," IEEE Transactions on Power Electronics, vol. 13, no. 5, pp. 950-958, September 1998.
  • [13] N. H. Kutkut and D. M. Divan, "Optimal air-gap design in high-frequency foil windings," IEEE Transaction on Power Electronics, vol. 13, no. 5, pp. 942-949, September 1998.
  • [14] D. Murthy-Bellur and M. K. Kazimierczuk, "Harmonic winding loss in buck dc-dc converter for discontinuous conduction mode," IET Power Electron., vol. 3, no. 5, pp. 740-754, 2010.
  • [15] D. Murthy-Bellur and M. K. Kazimierczuk, "Winding losses caused by harmonics in high-frequency flyback transformers for pulse-width modulated dc-dc converters in discontinuous conduction mode," IET Power Electron., vol. 3, no. 5, pp. 804-817, 2010.
  • [16] D. C. Pentz and I. W. Hofsajer, "Improved AC-resistance of multiple foil winding by varying of thickness of successive layers," COMPEL: The International Journal for Computation and Mathematics in Electrical and Electronic Engineering, vol. 27, no. 1, pp. 181-195, 2008.
  • [17] M. P. Perry, "Multiple layer series connected winding design for minimum losses," IEEE Transactions on Power Apparatus and Systems, vol. PAS-98, no. 1, pp. 116-123, January/February 1979.
  • [18] A. Reatti and M. K. Kazimierczuk, "Comparison of various methods for calculating the ac resistance of inductors," IEEE Transactions on Magnetics, vol. 37, no. 3, pp. 1512-1518, May 2002.
  • [19] P. Scoggins, "A guide to design copper-foil inductors," Power Electronics Technology, pp. 30-34, July 2007.
  • [20] H. Sekiya and M. K. Kazimierczuk, "Design of RF-choke inductors using core geometry coefficient," in Proc. of the Electrical Manufacturing and Coil Winding Conf., Nashville, TN, USA, September 29-October 1 2009.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BWA0-0046-0005
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