Effect of burnishing on surface texture of Ni - Al plasma sprayed coatings

• Autorzy: Starosta R.
• Języki publikacji: EN

Abstrakty

EN

The purpose of this study was the selection of roller- burnishing parameters of surface Ni-Al coatings obtained by "PN 120" plasma torch. Coatings with low surface roughness could be applied as layers increase the service life of torque pumps shaft used on vessels in the sea water systems. After turning, the average surface roughness of plasma sprayed Ni-5% Al coatings was Ra = 0.77 mi m. Their average hardness was equal to the 253 HV 2. It was comparable to the hardness of flame sprayed Ni-Al coatings after the burnishing. Before machining, plasma sprayed alloy coatings were characterized by hardness 206 HV 2. After pre-treatment, plasma sprayed Ni-Al coatings were burnishing. Burnishing parameters were as follows: Vn=28.26 m/min, Fn=1100N, fn=0,08m/rev. Burnishing reduces the surface roughness of coatings as compared to machining. The arithmetical mean deviation of the assessed profile of machined coatings was 0.78 mi m. After the plastic working, the Ra parameter was reduced to a value of 0.28 mi m. Total height of profile of machined coatings was only 2.63 mim. After burnishing, the value of Wt decreased by 0.16 mi m, to the value of 2.47 mi m. Studies burnished surface topography of coatings of Ni-5% Al overlaid by "PN 120" torch revealed the presence of defects stereometric structure. There is the folding. These folding are arranged in the direction of peripheral velocity vector. The observed high folding on the surface of alloy coatings sprayed by plasmatron were lower from the same geometric structure defects on the surface of coatings obtained by flame spraying methods. This follows from the fact that the plasma coating, after turning, characterized by higher hardness of the sprayed coating obtained by and "Roto-Teck 80" method. Thus, exhibit a lower propensity for plastic deformation. After plastic working of plasma coatings, decrease of parameters of the material ratio curve values were observed. For example, the reduced peak height of cut coatings were 1.38 mi m, after burnishing Rpk value fell to 0.23 mi m.

Słowa kluczowe

EN

plasma spraying; burnishing; Ni-Al coating; torque pump

• Wydawca: Łukasiewicz Research Network - Institute of Aviation ; European Science Society of Powertrain and Transport KONES Poland ; Wydawnictwo Instytutu Technicznego Wojsk Lotniczych
• Czasopismo: Journal of KONES
• Rocznik: 2012
• Tom: Vol. 19, No. 1
• Strony: 377--384
• Opis fizyczny: Bibliogr. 11 poz., rys.

Twórcy

autor

Starosta R.

• Gdynia Maritime University, Department of Marine Maintenance Morska Street 81-87, 81-225 Gdynia, Poland tel.:[phone], fax [phone],

Bibliografia

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