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Effect of welding parameters on mechanical and microstructural properties of AL 2024 joints produced by friction stir welding

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Języki publikacji
EN
Abstrakty
EN
Results of Friction Stir Welding (FSW) of aluminium 2024 are presented in this paper. Investigations were conducted on the welding machine, built on the base of the conventional, vertical milling machine. The quality assessment of joints was done on the grounds of the visual inspection, tensile and fatigue tests, the analysis of the welds structure and hardness. Heat treatment was not done after the welding process. The goal of the research was to know the relationship between welding parameters and mechanical and microstructural properties of 2024joints. Results indicate that weldability of aluminium alloys of Al 2024 4 mm in thickness with FSW method is good. Properties ofjoints with the FSW method on the milling machine eąuipped with LOWSTIR device fulfil requirements of this kind of joints. The structure is correct and the tensile properties are higher than properties of arc welded joints. With wide range of welding parameters the high quality of joint is possible. Joints welded with the different tools and in different conditions had characteristic shape of nugget, heat affected zone and thermo-mechanically affected zone. The kind of tool is not affected on properties of FSW joint at the same parameters. The proper quality at four different kind of tool is possible to achieve. Fatigue properties of the FSW joints made in correct way are very high, higher than properties of arc welded joints. Hardness profile of welds had characteristic run, typical for joints welded with the FSW method. The LOWSTIR device is not getting worse the quality of FSW joints.
Twórcy
autor
  • Institute of Welding, Testing of Materials Weldability and Welded Constructions Department Institute of Welding, Department of Resistance and Friction Welding and Environmental Engineering Bl. Czeslawa 16-18, 44-100 Gliwice, Poland tel. :+48 32 33582, marek.weglowski@is.gliwice.pl
Bibliografia
  • [1] Mishra, R. S., Friction stir welding and processing, Materials Science and Engineering R: Reports, Vol. 50, pp. 1-78, 2005.
  • [2] http://www.twi.co.uk/content/fswqual.html
  • [3] Jones, M. J., Heurtier, P., Desrayaud, C., Montheillet, F., Allehaux, D., Driver, J. H., Correlation between microstructure and microhardness in a friction stir welded 2024 aluminium alloy, Scripta Materialia, Vol. 52, pp. 693-697, 2005.
  • [4] Genevois, C., Deschamps, A., Denquin, A., Doisneau-cottignies, B., Quantitative investigation of precipitation and mechanical behaviour for AA2024 friction stir welds, Acta Materialia, Vol. 53, pp. 2447-2458, 2005.
  • [5] Genevois, C., Fabrègue, D., Deschamps, A., Poole, W. J., On the coupling between precipitation and plastic deformation in relation with friction stir welding of AA2024 T3 aluminium alloy, Materials Science and Engineering: A, Vol. 441, pp. 39-48, 2006.
  • [6] Di, S., Yang, X., Luan, G., Jian, B., Comparative study on fatigue properties between AA2024-T4 friction stir welds and base materials, Materials Science and Engineering: A, Vol. 435-436, pp. 389-396, 2006.
  • [7] Ali, A., An, X., Rodopoulos, C. A., Brown, M. W., O’Hara, P., Levers, A., Gardiner, S., The effect of controlled shot peening on the fatigue behaviour of 2024-T3 aluminium friction stir welds, International Journal of Fatigue, Vol. 29, pp. 1531-1545, 2007.
  • [8] Fersini, D., Pirondi, A., Fatigue behaviour of Al2024-T3 friction stir welded lap joints, Engineering Fracture Mechanics, Vol. 74, pp. 468-480, 2007.
  • [9] Sutton, M. A., Yang, B., Reynolds A. P., Taylor R., Microstructural studies of friction stir welds in 2024-T3 aluminium, Materials Science and Engineering A, Vol. 323, 202, pp. 160-166.
  • [10] Li, Y., Murr, L. E., McClure, J. C., Solid- state flow visualization in the friction stir welding of 2024 Al to 6061 Al, Scripta Materialia, Vol. 40, pp. 1141-1046, 1999.
  • [11] Khodir, S. A., Shibayanagi, T., Friction stir welding of dissimilar AA2024 and AA7075 aluminum alloys, Materials Science and Engineering: B, Vol. 148, pp. 82-87, 2008.
  • [12] Benavides, S., Li, Y., Murr, L.E ., Brown, D., McClure, J. C., Low-temperature friction-stir welding of 2024 aluminum, Scripta Materialia, Vol. 41, pp. 809-815, 1999.
  • [13] Charit, I.; Mishra, R.S., High strain rate superplasticity in a commercial 2024 Al alloy via friction stir processing, Materials Science and Engineering A, Vol. 359, pp. 290-296, 2003.
  • [14] Hobbacher, A., IIW document XIII-2151-07 / XV-1254-07: Recommendations for fatigue design of welded joints and components revision of XIII-1539-96 / XV-845-96, 2007.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BUJ7-0018-0051
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