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CFD analysis of the effect of the exhaust manifold design on the close-coupled catalytic converter performance

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EN
Abstrakty
EN
It is a common practice to mount a catalytic converter directly at the outlet of the exhaust manifold in order to reduce the cold start emissions from the automotive engines by improving the light-off time. The so called Close-Coupled Converter, because of its nearness to the engine, is more exposed to non-uniform fluid flows comingfrom the individual manifold runners, what frequently yields a stream of gases flowing mainly through a section of the monolith causing the aging of the catalyst and low conversion efficiency, among other negative effects. Computational Fluid Dynamics (CFD) has became a very useful and widely used tool to analyze and optimize this kind of exhaust after-treatment systems in a relatively fast and accurate way for design purposes. There are several designs of exhaust manifolds whose shape and dimensions are mainly restricted not only by the engine characteristics but by the space constraints of the particular vehicles they are designedfor. In this work the commercial CFD code ANSYS FLUENT was used to evaluate and compare the effect of three shapes of exhaust manifolds on the fluid flow uniformity at the entrance of the Close-Coupled Converter. Pressure drop in the entire Manifold-Converter device is also an important parameter considered for the design evaluation. The manifolds investigated are of type cast, 4-2-1 and L-shaped, which are commonly used in the automotive industry.
Twórcy
  • Facultad de Ingenieria Mecanica y Electrica Universidad Autónoma de Nuevo Leon Pedro de Alba s/n, Apdo. Postal 076 Suc. F, CP, 66450, San Nicolas de los Garza, N.L., Mexico tel: +52 81 14-92-03-62, fax: +52 81 83-32-09-04, simon.martinez@uanl.edu.mx
Bibliografia
  • [1] ANSYS FLUENT 12.0 User’s Guide, ANSYS, Inc., 2009.
  • [2] Chang, H. G., Kim, H. Y., Park, S., Simulation on Characteristic of Gas Flow and Mixing in Exhaust System, SAE Paper 2000-05-0097, 2000.
  • [3] Favre, C., Zidat, S., Emission Systems Optimization to Meet Future European Legislation, SAE Paper 2004-01-0138, 2004.
  • [4] Guojiang, W., Song, T., CFD simulation of the effect of upstream flow distribution on the light-off performance of a catalytic converter, Energy Conversion and Management, Vol. 46, pp. 2010-2031, 2005.
  • [5] Hwang, I. G., Myung, C., Park, S., In, C., Yeo, G. K., Theoretical and Experimental Flow Analysis of Exhaust Manifolds for PZEV, SAE Paper 2007-01-3444, 2007.
  • [6] Kim, D. S., Cho, Y. S., LDV Measurement, Flow Visualization and Numerical Analysis of Flow Distribution in a Close-Coupled Catalytic Converter, KSME International Journal, Vol. 18, No. 11, pp. 2032-2041, 2004.
  • [7] Otto, E., Albrecht, F., Liebl, J., The Development of BMW Catalyst Concepts for LEV/ULEV and EU III/IV Legislations 6 Cylinder Engine with Close Coupled Main Catalyst, SAE Paper 980418, 1998.
  • [8] Salasc, S., Barrieu, E., Leroy, V., Impact of Manifold Design on Flow Distribution of a Close- Coupled Catalytic Converter, SAE Paper 2005-01-1626, 2005.
  • [9] Weltens, H., Bressler, H., Terres, F., Neumaier, H., Rammoser, D., Optimisation of Catalytic Converter Gas Flow Distribution by CFD Prediction, SAE Paper 930780, 1993.
  • [10] White, F. M., Viscous Fluid Flow, McGraw Hill, Third Edition, 2006.
  • [11]Windmann, J., Braun, J., Zacke, P., Tischer, S., Deutschmann, O., Warnatz, J., Impact of the Inlet Flow Distribution on the Light-Off Behavior of a 3-Way Catalytic Converter, SAE Paper 2003-01-0937, 2003.
  • [12] Zhang, X., Romzek, M., Computational Fluid Dynamics (CFD) Applications in Vehicle Exhaust System, SAE Paper 2008-01-0612, 2008.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BUJ7-0017-0081
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