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Application of rapid prototyping - SLA, FDM - to manufacture model of aircraft wheel hub

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Implementation of prototypes of the aircraft is a complex process - which requires a series of operations on data preparation, maintenance and inspection of the measuring apparatus. The development overlooks the stage of design and CAD modelling which is the subject of separate publications, and presents only issues related to the RP process - the SLA and FDM. Special attention was paid to the need to properly export to CAD models as STL and subseąuent analysis of the surface after tessellation (preview generated triangle mesh describing the model). The process of preparing data in dedicated utility software is a key step for the correct implementation of the prototype aircraft wheel hub. The correct position of the working models on the platform, generated automatically supports editing and verification output files (simulation analysis of overlapping layers) minimizes the risk of damage during the prototyping process itself as well as the subsequent finishing. The final chapter presents the coordinate measuring of made prototypes that will help identify areas of application methods of RP in the aerospace industry. Prototype SLA is marred by a higher error than the FDM model but allows for effective finishing operations, which eliminates the geometric errors and significantly improves the quality of the surface.
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  • Rzeszów University of Technology Faculty of Mechanical Engineering and Aeronautics Powstańców Warszawy Street 8, 35-959 Rzeszów, Poland tel: +48 17 8651517, +48 17 8651318, fax: +48 17 8651237, +48 178651150, rsliwa@prz.edu.pl
Bibliografia
  • [1] Horvath, I., Yang, D., Rapid technologies: solutions for today and tomorrow, Computer Aided Design, Vol. 34, pp. 679-682, Elsevier 2002.
  • [2] Gebhardt, A., Rapid Prototyping, Carl Hanser Verlag, Munich 2003.
  • [3] Stroud, I., Xirouchakis, P., STL and extensions, Advances in Engineering Software, Vol. 31, pp. 83-95, Elsevier 2000.
  • [4] Lee, S., Kim, H., Hur, S., Yang, D. STL file generation from measured point data by segmentation and Delaunay triangulation, Computer Aided Design, Vol. 34, pp. 691-704, Elsevier 2002.
  • [5] Nee, A., Fuh, J., Miyazawa, T., On the improvement of the stereolithography (SL) processs, Journal of Materials Processing Technology, Vol. 113, pp. 262-268, Elsevier 2001.
  • [6] Bernard, A., Rapid product development case studies and data integration analysis, Computers in Industry, Vol. 43, pp. 161-172, Elsevier 2000.
  • [7] Bullinger, H. J., Warschat, J., Fischer, D., Rapid product development — an overview, Computers in Industry, Vol. 42, pp. 99-108, Elsevier 2002.
  • [8] Budzik, G., Sobolak, M., Generating Stereolitographic (STL) Files from CAD Systems, Acta Mechanica Slovaca, 2B/2006 PRO-TECH-MA, Kosice 2006.
  • [9] Chlebus, E., Techniki komputerowe CAx w inżynierii produkcji, Wydawnictwa Naukowo- Techniczne WNT, Warszawa 2000.
  • [10] Chlebus, E., Innowacyjne technologie Rapid prototyping – Rapid Tooling w rozwoju produktu, Oficyna Wydawnicza Politechniki Wrocławskiej, Wrocław 2003.
  • [11] Budzik, G., Kozdęba, D., Sobolak, M., Wykorzystanie technologii Rapid Prototyping w odlewnictwie precyzyjnym, Archiwum Odlewnictwa, No. 18 (2/2), pp. 207-212, Katowice 2006.
  • [12] Kopecki, H., Problemy analizy stanów naprężenia ustrojów w świetle badań eksperymentalnych metodami mechaniki modelowej, Zeszyty Naukowe Politechniki Rzeszowskiej, No. 78, Mechanika, z. 26, Rzeszów 1992.
  • [13] 3D Lightyear SLA File Preparation Software – User’s Guide 2001.
  • [14] Budzik, G., Markowski, T., Kryteria doboru metody szybkiego wytwarzania kół zębatych, XXIV Sympozjon PKM, Białystok – Białowieża 2009.
  • [15] Budzik, G., Markowski, T., Sobolak, M., Hybryd foundry patterns of bevel gears, Archives of Foundry Engineering, Vol. 7, Iss. 1, pp. 131-134, 2007.
  • [16] Liu, W. F., Rapid Prototyping and engineering applications – a toolbox for prototype development, Taylor & Francis Group, Boca Raton, USA 2008.
  • [17] Budzik, G., Odwzorowanie powierzchni krzywoliniowej łopatek części gorącej silników lotniczych w procesie szybkiego prototypowania, Oficyna Wydawnicza Politechniki Rzeszowskiej, Rzeszów 2009.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BUJ7-0017-0026
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