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Microstructure and tribological properties of mottled cast iron with different chemical composition

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Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The role of the chemical composition of cast irons for mill rolls in tendencies of diffusionless transformations in the matrix was determined. The investigations of the chemical composition, microstructure and hardness influence on tribological properties of mottled cast iron is presented in the paper. Design/methodology/approach: The research stand is generally used in the tribological tests, and the counter sample of the material also common in such tests. Bearing steel 100Cr6, of a hardness of 57 HRC, was applied as a counter sample. The tribological tests were performed at a load of 100 N. Samples for tests were taken from seven mill rolls made by various producers. Mottled cast irons had a different chemical composition. Findings: The role of individual alloying elements in a tendency of the diffusionless transformations in the matrix, hardness, wear resistance and friction coefficient of mottled cast irons used for the mill rolls was estimated. The hardness increase rather increases the wear resistance of the investigated cast irons. Research limitations/implications: The possibility of designing the chemical composition of mottled cast iron in such a way as to obtain the low tribological wear at retaining, at the same time, the high friction coefficient was found. The relationship between the hardness resulting from the chemical composition and the wear resistance of the investigated mottled cast irons was presented. Practical implications: The obtained results can be utilised in designing the chemical compositions of the cast iron mill rolls and to obtain materials characterised by the high wear resistance at the assumed friction coefficient. Originality/value: Surprisingly, the increased chromium content seems to decrease the wear resistance of the investigated cast irons and the wear resistance of the investigated mottled cast irons is rather decreasing when the coefficient of friction increases.
Rocznik
Strony
5--15
Opis fizyczny
Bibliogr. 26 poz.
Twórcy
autor
  • Faculty of Metals Engineering and Industrial Computer Science, AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Kraków, Poland, jkrawcz@agh.edu.pl
Bibliografia
  • [1] Z.Y. Jiang, H.T. Zhu, A.K. Tieu, Mechanics of roll edge contact in cold rolling of thin strip, International Journal of Mechanical Sciences 48 (2006) 697-706.
  • [2] M. Knapiński, The numerical analysis of roll deflection during plate rolling, Journal of Materials Processing Technology 175 (2006) 257-265.
  • [3] H. Li, Z. Jiang, K.A. Tieu, W. Sunb, Analysis of premature failure of work rolls in a cold strip plant, Wear 263 (2007) 1442-1446.
  • [4] A. Saboonchi, M. Abbaspour, Analysis of premature failure of work rolls in a cold strip plant, Journal of Materials Processing Technology 148 (2004) 35-49.
  • [5] D.-F. Chang, Thermal stresses in work rolls during the rolling of metal strip, Journal of Materials Processing Technology 94 (1999) 45-51.
  • [6] F.J. Belzunce, A. Ziadi, C. Rodriguez, Structural integrity of hot strip mill rolling rolls, Engineering Failure Analysis 11 (2004) 789-797.
  • [7] S.X. Zhou, An integrated model for hot rolling of steel strips, Journal of Materials Processing Technology 134 (2003) 338-351.
  • [8] R.D. Mercado-Solis, J. Talamantes-Silva, J.H. Beynon, M.A.L. Hernandez-Rodriguez, Modelling surface thermal damage to hot mill rolls, Wear 263 (2007) 1560-1567.
  • [9] R. Cola´s, J. Ramírez, I. Sandoval, J.C. Morales, L.A. Leduc, Damage in hot rolling work rolls, Wear 230 (1999) 56-60.
  • [10] Ž. Domazet, F. Lukša, M. Šušnjar, Failure analysis of rolls with grooves, Engineering Failure Analysis 14 (2007) 1166- 1174.
  • [11] J. Krawczyk, E. Rożniata, J. Pacyna, The influence of hypereutectoid cementite morphology upon fracture toughness of chromium-nickel-molybdenum cast steel of ledeburite class, Journal of Materials Processing Technology 162-163 (2005) 336-341.
  • [12] E. Rożniata, J. Pacyna, Hypereutectoid cementite morphology and mechanical properties of Cr-Ni-Mo cast steel, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 145-148.
  • [13] E. Rożniata, J. Pacyna, Effect of annealing on mechanical properties of ledeburitic cast steel, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 187-190.
  • [14] J. Pacyna, E. Rożniata, Effect of annealing on structure and properties of ledeburitic cast steel, Journal of Achievements in Materials and Manufacturing Engineering 24/1 (2007) 84-90.
  • [15] J. Krawczyk, J. Pacyna, Effect of tool microstructure on the white layer formation, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 93-96.
  • [16] J. Krawczyk, J. Pacyna, A. Kokosza, Fracture toughness of cast materials for mill rolls, Proceedings of the 6th International Conference “Mesomechanics: Multiscaling in Applied Science and Emerging Technology: Fundamentals and Applications in Mesomechanics”, Patras, Greece, 2004, 203-207.
  • [17] J. Krawczyk, J. Pacyna, Effect of the cooling rate on the mottled cast iron microstructure designed for the mill rolls, Metallurgy and Foundry Engineering of Science and Technology 35 (2009) 101-110.
  • [18] J. Krawczyk, Effect of the microstructure on tribological phenomena occurring on the surface of a mill roll made of SA5T cast iron (GJSL-HV600 – GJSL-330NiMoCr12-8-3), Archives of Foundry Engineering 8 (2008) 170-174.
  • [19] J. Krawczyk, J. Pacyna, Influence of a matrix on properties of mottled cast iron applied for mill rolls, Archives of Foundry Engineering 10 (2010) 45–50.
  • [20] J. Asensio-Lozano, J.F. Álvarez-Antolín, G.F. Vander Voort, Identification and quantification of active manufacturing factors for graphite formation in centrifugally cast Nihard cast irons, Journal of Materials Processing Technology 206 (2008) 202-215.
  • [21] D.N. Hanlon, W.M. Rainforth, C.M. Sellars, The rolling/ sliding wear response of conventionally processed and spray formed high chromium content cast iron at ambient and elevated temperature, Wear 225-229 (1999) 587-599.
  • [22] X. Liujie, X. Jiandong, W. Shizhong, Z. Yongzhen, L. Rui, Investigation on wear behaviors of high-vanadium highspeed steel compared with high-chromium cast iron under rolling contact condition, Materials Science and Engineering A 434 (2006) 63-70.
  • [23] C. Vergne, C. Boher, C. Levaillant, R. Gras, Analysis of the friction and wear behavior of hot work tool scale: application to the hot rolling process, Wear 250 (2001) 322-333.
  • [24] J.J. Coronadoa, A. Gómeza, A. Sinatoraa, Tempering temperature effects on abrasive wear of mottled cast iron, Wear 267 (2009) 2070-2076.
  • [25] M. Pellizzari, A. Molinari, G. Straffelini, Tribological behaviour of hot rolling rolls, Wear 259 (2005) 1281-1289.
  • [26] L. Ribeiroa, A. Barbosab, F. Vianaa, A. Monteiro Baptistac, C. Diasd, C.A. Ribeiroa, Abrasion wear behaviour of alloyed and chilled cast irons, Wear 270 (2011) 535-540.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BSL9-0053-0001
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