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The reliability analysis of cutting tools in the HSM processes

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Języki publikacji
PL
Abstrakty
EN
Purpose: This article mainly describe the reliability of the cutting tools in the high speed turning by normal distribution model. Design/methodology/approach: A series of experimental tests have been done to evaluate the reliability variation of the cutting tools. From experimental results, the tool wear distribution and the tool life are determined, and the tool life distribution and the reliability function of cutting tools are derived. Further, the reliability of cutting tools at anytime for high speed machining (HSM) is easily calculated from cutting parameters and tool wear limit from the derived reliability function. Findings: The higher the cutting speed, the sooner the tool flank wear, and the faster the degrade speed of the reliability curve. It means that the sooner the tool flank wear rate, the shorter the tool life, and it is the time to change the cutting tool. Practical implications: This paper shows that the tool flank wear rate can be described by the reliability degrade rate, the higher the flank wear rate, the steeper the tool reliability degrade rate. Originality/value: This article is discussing about the tool wear variation of the cutting tool from the point of reliability. From the reliability variation of the cutting tool, we can further predict the tool life, in order to decide the tool replacement time.
Rocznik
Strony
97--100
Opis fizyczny
Bibliogr. 19 poz.
Twórcy
autor
  • Department of Mechanical and Computer-Aided Engineering, National Formosa University, 64 Wunhua Rd., Huwei, Yunlin, Taiwan, linwhs@nfu.edu.tw
Bibliografia
  • [1] A.K. Nandi, Determination of machining parameters in HSM through TSK-FLC, Journal of Achievements in Materials and Manufacturing Engineering 21/2 (2007) 57-60.
  • [2] M. Brezocnik, M. Kovacic, M. Psenicnik, Prediction of steel machinability by genetic programming, Journal of Achievements in Materials and Manufacturing Engineering 16 (2006) 107-113.
  • [3] N.H. Elmagrabi, F.M. Shuaeib, C.H.C. Haron, An overview on the cutting tool factors in machinability assessment, Journal of Achievements in Materials and Manufacturing Engineering 23/2 (2007) 87-90.
  • [4] M. Boujelbene, A. Moisan, W. Bouzid, S. Torbaty, Variation cutting speed on the five axis milling, Journal of Achievements in Materials and Manufacturing Engineering 21/2 (2007) 7-14.
  • [5] G.P. Petropoulos, Multi-parameter analysis and modeling of engineering surface texture, Journal of Achievements in Materials and Manufacturing Engineering 24/2 (2007) 91-100.
  • [6] G.E. D’Errico, S. Bugliosi, E. Gugielmi, Tool-life reliability of cermet inserts in milling tests, Journal of Materials Processing Technology 77 (1998) 337-343.
  • [7] L.M. Leemis, lifetime distribution identities, IEEE Transactions on Reliability R-35/2 (1986) 170-174.
  • [8] A.I. Daschenkg, Control of cutting tool replacement by durability distributions, Journal of Mechanical Working Technology 17 (1988) 499-508.
  • [9] S.M. Pandit, C.H. Kahng, Reliability and life distribution of ceramic tools by data dependent systems, Annals of the CIRP 27/1 (1978) 23-37.
  • [10] B.F. Von Turkovich, W.E. Henderer, On the tool life of high speed steel tools, Annals of the CIRP 27/1 (1978) 35-38.
  • [11] B.F. Lamond, M.S. Sodhi, Using tool life models to minimize processing time on a flexible machine, IIE Transactions 29 (1997) 611-621.
  • [12] F.W. Taylor, On the art of cutting metals, Journal of Engineering for Industry, ASME 28 (1996) 301-350.
  • [13] S.M. Wu, Tool life testing by response surface methodology, Journal of Engineering for Industry, ASME 86 (1964) 105-116.
  • [14] J.G. Wager, M.M. Barash, Study for distribution of the life of HSS tools, Journal of Engineering for Industry, ASME 73/4 (1971) 295-299.
  • [15] S. Rossetto, A. Zompi, A stochastic tool-life model, Journal of Engineering for Industry, ASME 103 (1981) 126- 130.
  • [16] S. Ramalingam, J.D. Watson, Tool life distribution, Journal of Engineering for Industry, ASME 99 (1977) 519- 531.
  • [17] W.T. Kwon, J.S. Park, S. Kang, Effect of group IV elements on the cutting characteristics of Ti(C,N) cermet tools and reliability analysis, Journal of Materials Processing Technology 166 (2005) 9-14.
  • [18] K. Hitomi, N. Nakamura, S. Inoue, Reliability analysis of cutting tools, Journal of Engineering for Industry 101 (1979) 185-190.
  • [19] ISO, Tool life testing with single point turning tools, ISO Standard 3685:1993(E), 1993.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BSL9-0030-0021
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