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Purpose: of this paper is to clear the property and ability of an unequal diameter twin roll caster to cast commercial size strip. Therefore, 400mm-width strip was cast as first step. Surface-condition, microstructure and mechanical property of the strip was investigated. Design/methodology/approach: Method used in the present study was an unequal diameter twin roll caster. This method was devised to realize easy operation of the twin roll casting and increase of casting speed. Findings: are that 400-width-strip of 3084, 5182 and 6022 could be cast at speed of 20 m/min. This strip was about 4 mm-thick. There were some defects on the surface. As cast strip could be cold-rolled down to sheet of 1 mm-thick. 180 degrees bending test was operated on the 6022 sheet after T4 heat treatment. Crack did not occurred at the outer surface when strip was bent at width-direction. Research limitations/implications: is that the quantity of the melt was 21kg and investigation of the properties was not enough for practical use. The larger weight of melt must be cast for production. Practical implications: are as below. The 400mm-width strip can be cast easily by the unequal diameter twin roll caster. This caster can be adapted to 3083, 5182 and 6022. Originality/value: as below. The economy sheet with 400mm width can be produced by the unequal diameter twin roll caster. 3083, 5182 and 6022 can be cast at the speed of 20m/min. The thickness of the strip was about 4mm.
Wydawca
Rocznik
Tom
Strony
113--116
Opis fizyczny
Bibliogr. 16 poz.
Twórcy
autor
autor
autor
autor
- Osaka Institute of Technology, 5-16-1 Omiya Asahiku Osakacity, 535-8585 Japan, haga@med.oit.ac.jp
Bibliografia
- [1] T. Haga, H. Sakaguchi, H. Inui, H. Watari, S. Kumai, Aluminum, alloy semisolid strip casting using an unequal diameter twin roll caster, Journal of Achievements in Materials and Manufacturing Engineering 14 (2006) 157-162.
- [2] T. Haga, H. Watari, S. Kumai, High speed twin roll casting of Mg alloy strip by a vertical type twin roll caster, Journal of Achievements in Materials and Manufacturing Engineering 15(2006) 186-192.
- [3] T. Haga, M. Ikawa, H. Watari, S. Kumai, High speed twin roll casting of 6016 strip, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 371-374.
- [4] T. Haga, M. Ikawa, H. Watari, S. Kumai, High speed twin roll casting of recycled Al-3Si-0.6Mg strip, Journal of Achievements in Materials and Manufacturing Engineering 18 (2007) 7-12.
- [5] R. Cook, P.G. Groock, P.M. Thomas, D.V. Edmonds, J.D. Hunt, Development of the twin-roll casting process, Journal of Materials Processing Technology 55 (1995) 76-84.
- [6] M. Cortes, Pechiney-Junmbo 3CM, The new demands of thin strip casting, Light Metals (1995) 1161-1164.
- [7] B. Taraglio, C. Romanowski, Thin-gage/high-speed roll casting technology for foil production, ibid (1995) 1165-1182.
- [8] A.I. Nussbaum, Three-state-of-the-art Thin –gage high-speed roll caster for aluminum alloy sheet products Part III, Light Metals Age 55 (1997) 34-39.
- [9] O. Daaland, A.B. Espedal, M.L. Nedreberg, I. Alvestad, Thin gage twin-roll casting, process capabilities and product quality, Light Metals (1997) 745-752.
- [10] P.Y. Menet, R. Cayol, J. Moriceau, Pechiney Jumbo 3CM start-up of the Neu-Brisach thin strip caster, Light Metals (1997) 753-756.
- [11] P.M. Thomas, P.G. Grocock, J.M. Bouzendorffer, Dynamic strip caster-An update on the operation of the roll caster at Eurofoil, Metall Plant Technology Intitute 20 (1997) 44-52.
- [12] S. Hamers, D. Smith, C. Romanowski, G. Yildizbayrak, B. Taraglio, Twin roll casting of aluminum at 2.5mm gauge. Production experience and process improvement, Light Metals (1999) 931-937.
- [13] J. Benedyk, Thin strip casting for aluminum alloy sheet applications developed by Pechiney at Neuf-Brisach, Light Metals Age 59 (2001) 28-30.
- [14] S. Hamer, C. Romanowski, B. Taraglio, Continuous casting and rolling of aluminum: Analysis of capacities, products ranges, and Technology, Light Metals Age 60 (2002) 6-17.
- [15] M. Duendar, OE. Keles, B. Kerti, N. Dogan, Crystallographic texture development of twin-roll cast aluminum strips, Light Metals 34 (2004) 723-724.
- [16] Ch. Gras, M. Meredith, J.D. Hund, Microdefects for mation during the roll casting of Al Mg-Mn aluminum alloys, Journal of Materials Processing Technology 167 (2005) 62-72.
Typ dokumentu
Bibliografia
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bwmeta1.element.baztech-article-BSL9-0029-0020