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FSW characterization of 6082 aluminium alloys sheets

Wybrane pełne teksty z tego czasopisma
Identyfikatory
Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The purpose of the investigations was to elaborate a set of FSW parameters for connecting 6082 aluminium alloy sheets allowing to produce welds of highest strength. Design/methodology/approach: The FSW was tried at different speeds and at additional cooling. The welds microstructure was studied using optical and scanning electron microscopes. The mechanical properties of produced connections are discussed regarding their tensile test and microhardness measurements. Findings: The FSW welds, aside some zigzag lines connected probably with the incorporation of the surface oxides, were found to be devoid of any macro defects. The weld microstructure showed strong grain refining with the smallest of ~14 μm located in their centre. The highest ultimate tensile strength of such connections of ~230 MPa was obtained for experiments performed at a linear velocity of 710 rpm, rate of rotation 560 mm/min and applied intensive cooling of the joined plates. The welds showed lowest hardness in the centre rising by ~20% at its sides. The friction stir welding connections retain plastic properties of 6082 aluminium alloy presenting ductile fracture. Research limitations/implications: In the further studies bending tests and transmission electron microscopy investigations are planned. Additionally, the stability of microstructure of the welds at higher temperature will be analysed. Practical implications: The elaborated parameters for FSW of 6082 welding can be applied as starting data for industry FSW tests for such alloy. Originality/value: The results of present experiments are adding new information on FSW of the aluminium alloys, especially 6082 type. The applied welding parameters provide good quality of welds.
Rocznik
Strony
104--109
Opis fizyczny
Bibliogr. 30 poz.
Twórcy
autor
autor
  • Institute of Technology, Pedagogical University of Cracow, ul. Podchorążych 2, 30-084 Kraków, Poland, kmrocz@gmail.com
Bibliografia
  • [1] M. Vural, A. Ogur, G. Cam., C. Ozarpa, On the friction stir welding of aluminium alloys EN AW2024-0 and EN AW5754-H22, Archives of Materials Science and Engineering 28/1 (2007) 49-54.
  • [2] M. Peel, A. Steuwer, M. Preuss, P.J. Withers, Microstructure, mechanical properties and residual stresses as a function of welding speed in aluminium AA5083 friction stir welds, Acta Materialia 51 (2003) 4791-4801.
  • [3] C. Hamilton, A. Sommers, S. Dymek, A thermal model of friction stir welding applied to Sc-modified Al-Zn-Mg-Cu alloy extrusions, International Journal of Machine Tools and Manufacture 49/3-4 (2009) 230-238.
  • [4] J.H. Ouyang, R. Kovacevic, Material flow and microstructure in the friction stir butt welds of the same and dissimilar aluminium alloys, Journal of Materials Engineering and Performance 11/1 (2002) 51-63.
  • [5] H. Fujii, L. Cui, M. Maeda, K. Nogi, Effect of tool shape on mechanical properties and microstructure of friction stir welded aluminium alloys, Materials Science and Engineering A 419 (2006) 25-31.
  • [6] A. Scialpi, L.A.C. De Filippis, P. Cavaliere, Influence of shoulder geometry on microstructure and mechanical properties of friction stir welded 6082 aluminium alloy, Materials and Design 28 (2007) 1124-1129.
  • [7] H.J. Liu, J.C. Feng, H. Fuji, K. Nogi, Wear characteristics of a WC-Co tool in friction stir welding of AC4A +30 vol % SiCp composite, International Journal of Machine Tools and Manufacture 45 (2005) 1635-1639.
  • [8] V. Soundararajan, E. Yarrapareddy, R. Kovacevic, Investigation of the friction stir lap welding of aluminium alloys AA 5128 and AA6022, Journal of Materials Engineering and Performance 16/4 (2007) 491-496.
  • [9] I. Kalemba, S. Dymek, C. Hamilton, M. Blicharski, Microstructural investigation of friction stir welded 7136-T76511 aluminium, Proceedings of the 13th International Conference "Electron Microscopy" EM'2008, Zakopane, 2008, 79.
  • [10] H. Uzun, C.D. Donne, A. Argagnotto, T. Ghidini, C. Gambaro, Friction stir welding of dissimilar Al 6013-T4 to X5CrNi18-10 stainless steel, Materials and Design 26 (2005) 41-46.
  • [11] P. Cavaliere, R Nobile, F.W. Panella, A. Squillance, Mechanical and microstructural behaviour of 2024 - 7075 aluminium alloy sheets joined by friction stir welding, International Journal of Machine Tools and Manufacture 46 (2006) 588-594.
  • [12] L. Lityńska, R. Braun, G. Staniek, C. Dalle Donne, J. Dutkiewicz, TEM study of the microstructure evolution in a friction stir-welded AlCuMgAg alloy, Materials Chemistry and Physics 81/2-3 (2003) 293-295.
  • [13] R. Braun, L. Lityń-Dobrzyńska, Friction Stir Welding of Al-Cu-Mg-Ag Alloys, Materials Science Forum 396-402 (2002) 1531-1536.
  • [14] C. Yeni, S. Sayer, O. Ertugrul, M. Pakdil, Effect of post-weld aging on the mechanical stir and microstructural properties of friction welded aluminium alloy 7075, Archives of Materials Science and Engineering 34/2 (2008) 105-109.
  • [15] C. Hamilton, S. Dymek, M. Blicharski, Mechanical properties of al 6101-T6 welds by friction stir welding and metal inert gas welding, Archives of Metallurgy and Materials 52/1 (2007) 67-72.
  • [16] M.St. Węglowski, Y. Huang, Y.M. Zhang, Effect of welding current on metal transfer in GMAW, Archives of Materials Science and Engineering 33/1 (2008) 49-53.
  • [17] D.T. Thao, J.W. Jeong, I.S. Kim, J.W.H.J. Kim, Predicting Lap-Joint bead geometry in GMA welding process, Archives of Materials Science and Engineering 32/2 (2008) 121-124.
  • [18] J.-Q. Su, T.W. Nelson, R. Mishra, M. Mahoney, Microstructural investigation of friction stir welded 7050 - T651 aluminium, Acta Materialia 51 (2003) 713-729.
  • [19] Kh.A.A. Hassan, A.F. Norman, D.A. Price, P.B. Prangnell, Stability of nugget zone grain structure in high strength Al-alloy friction stir welds during solution treatments, Acta Materialia 51 (2003) 1923-1936.
  • [20] G. Pouget, A.P. Reynolds, Residual stress and microstruc-ture effects on fatigue crack growth in AA 2050 friction stir welds, International Journal of Fatigue 30 (2008) 463-472.
  • [21] P. Cavaliere, A. Squillace, High temperature deformation of friction stir processed 7075 aluminium alloy, Materials Characterization 55 (2005) 136-142.
  • [22] J. Dutkiewicz, K. Mroczka, A. Pietras, Microstructure of friction stir welded 7075 aluminium alloy sheets, Proceedings of the International Conference "ALUMINIUM 2005", Kliczków, 2005.
  • [23] H. Larsson, L. Karlsson, L-E Svensson, Friction Stir Welding of AA 5083 and AA 6082 aluminium, Svetsaren 2 (2000) 6-10.
  • [24] J. Adamowski, C. Gambaro, E. Lertora, M. Ponte, M. Szkodo, Analysis of FSW welds made of aluminium alloy AW6082-T6, Archives of Materials Science and Engineering 28/8 (2007) 453-460.
  • [25] L.M. Marzoli, A.V. Strombeck, J.F. Dos Santos, C. Gambaro, L.M. Volpone, Friction stir welding of an AA6061/Al2O3/20p reinforced alloy, Composites Science and Technology 66 (2006) 363-371.
  • [26] K. Mroczka, J. Dutkiewicz, L. Lityńska-Dobrzyńska, A. Pietras, Microstructure and properties of FSW joints of 2017A/6013 aluminium alloys sheets, Archives of Materials Science and Engineering 33/2 (2008) 93-96.
  • [27] Shusheng Di, Xinqi Yang, Guohong Luan, Bo Jian, Comparative study on fatigue properties between AA2024- T4 friction stir welds and base materials, Materials Science and Engineering A 435-436 (2006) 389-395.
  • [28] A. Barcellona, G. Buffa, L. Fratini, D. Palmeri, On microstructural phenomena occurring in friction stir welding of aluminium alloys, Journal of Materials Processing Technology 177 (2006) 340-343.
  • [29] G. Mrówka-Nowotnik, J. Sieniawski, M. Wierzbińska, Intermetallic phase particles in 6082 aluminium alloy, Archives of Materials Science and Engineering 28/2 (2007) 69-76.
  • [30] K. Elangovan, V. Balasubramanian, Influences of pin profile and rotational speed of the tool on the formation of friction stir processing zone in AA2219 aluminium alloy, Materials Science and Engineering A 459 (2007) 7-18.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BSL8-0031-0025
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