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Tool flank wear analyses on martensitic stainless steel by turning

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: Purpose of this research was to demonstrate tool wear by hard turning of martensitic stainless steel and this material is pronounced as difficult to machine material. The evaluation was done using CBN cutting tool on SS 440 C stainless steel with hardness between 45 to 55 HRC. Design/methodology/approach: Turning parameters like cutting speed, feed rate and depth of cut was used. The turning was carried out dry process. Findings: The flank wear was caused by abrasive action between cutting tool and work piece. The heat generated between work piece and tool tip help to form built up edge. The generated heat was conducted easily due to low thermal conductivity of the work piece material. At low cutting speed of 125 m / min with high feed rate of 0.125 mm / rev and 1.00 mm DOC. Research limitations/implications: It was difficult to decide the operating parameters due to physical and chemical properties of the material. Operating at high cutting speed would result in tool flank wear, surface damage and other wears. Originality/value: The originality of this paper lies with conducting experiment and finding optimum operating parameters. The other researches can have as reference.
Rocznik
Strony
41--44
Opis fizyczny
Bibliogr. 16 poz.
Twórcy
autor
autor
autor
  • Faculty of Mechanical and Manufacturing Engineering, University Tun Hussein Onn Malaysia, 86400, Parit Raja, Batu Pahat, Johor, Malaysia, thamizhmaniis@yahoo.com
Bibliografia
  • [1] L. Aden Kendall, Friction and wear of cutting tools and cutting tool materials, in: ASM Hand book vol. 18, ASM International, 1998, 609-620.
  • [2] K.A. Abou-El-Hossein, Z. Yahaya, High speed end milling of AISI 304 stainless steel using new geometrically developed carbide inserts, Proceedings of the 13th International Science Conference "Achievements in Mechanical and Materials Engineering" AMME'2005, Gliwice-Wisła, 2005, 1-6.
  • [3] A. Attanasio, M. Gelfi, C. Giardini, C. Remino, Minimal quantity lubrication in turning: Effect on tool wear, Wear 260 (2006) 333-338.
  • [4] E.M. Trent, Metal cutting, Second Edition, Butterworth Co., London, 1983.
  • [5] N. Narytaki, Y. Yamane, Tool wear and cutting temperature of CBN tool in machining of hardened steels, CIRP Annals 28 (1979) 23-28.
  • [6] N.P. Suh, New theories of wear and their implications for tool materials, Wear 62 (1980) 1-20.
  • [7] M.Y. Noordin, V.C. Venkatesh, S. Sharif, Dry turning of tempered martensitic stainless tool steel using coated cermet and coated carbide tools, Journal of Materials Processing Technology 185 (2007) 83-90.
  • [8] Y. Huang, Y.K. Chou, S.Y. Liang, CBN tool wear in hard turning: a survey on research progresses, International Journal Advanced Manufacturing Technology 35 (2007) 443-453.
  • [9] S. Dolinšk, J.Kopač, Mechanism and types of tool wear; particularities in advanced cutting materials, Journal of Achievements in Materials and Manufacturing Engineering 19/1 (2006) 11-18.
  • [10] A. Braghini Jr, R.T. Coelho, An investigation of the wear mechanisms of PCBN tools when end milling hardened steels at low/medium cutting speeds, International Jornal of Advanced Manufacturing Technology 17 (2001) 244-257.
  • [11] M..J. Jackson, G.M. Robinson, J.S. Morrell, Machining strain hardening metals using nanostructured thin film end mills, Journal of Achievements in Materials and Manufacturing Engineering 21/1 (2007) 79-82.
  • [12] Z.Y. Wang, K.P. Rajurkar, Wear of CBN tool in turning of silicon nitride with cryogenic cooling, International Journal of Machine Tools Manufacture 37/3 (1997) 319-326.
  • [13] X. Ding, W.Y.H. Liew, B.K.A. Ngoi, J.G.K. Gan, S.H. Yeo, Wear of CBN tools in ultra -precision machining of STAVAX, Tribology Letters 12/1 (2002) 3-12.
  • [14] K. Weinert, Relation between process energy and tool wear when turning hardfacing alloys, CIRP Annals 43 (1994) 97-100.
  • [15] J.A. Baley, S. Jeelani, S.E. Becker, Surface integrity in machining AISI 4340 steel, Journal of Engineering for Industry 98/3 999- 1007.
  • [16] A. Antic, J. Hodolic, M. Sokvic, Development of an intelligent system for tool wear monitoring applying neural networks, Journal of Achievements in Materials and Manufacturing Engineering 14 (2006) 146-151.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BSL8-0028-0036
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