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Weldability during the laser lap welding of Al 5052 sheets

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Języki publikacji
EN
Abstrakty
EN
Purpose: The paper presents the effect of the laser welding parameters of the laser focal position, the welding speed and the laser output power on the weldability of Al the 5052 alloy during laser lap welding. Design/methodology/approach: Lap welding is conducted on an Al 5052 plate with a thickness of 1 mm. After welding, the bead surfaces and cross sections were evaluated with various laser welding parameters. The degree of porosity was also examined by X-ray transmission testing. Findings: The influences of the focal point, the laser power and the welding speed on the formation of bead and on the degree of porosity were experimentally investigated. The bead quality was improved when the beam was defocused compared to when it was focused on the surface. It was found that the porosity decreased when the heat input is lowered, except when the lower plate is not melted. Research limitations/implications: Various types of aluminium alloys, such as sheet, extrusion and casting types, are used industrially in diverse combinations. Therefore, it is necessary to evaluate the weldabilities of these materials. This research is limited to Al 5052 alloys at present plans are underway to expand it to various aluminium based alloys. Practical implications: Automotive industries are continuously increasing their use of aluminium alloys in manufacturing. The results of this research can be referred to by the automotive industry as a basic technique. Originality/value: This research shows the influence of different welding parameters on the weldability during the lap welding of Al 5052 Al alloy. The results are based on the extensive experiments.
Rocznik
Strony
113--116
Opis fizyczny
Bibliogr. 16 poz.
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autor
autor
autor
autor
Bibliografia
  • [1] M. Kumagai, Recent technological development in welding of aluminium and its alloy, Welding International 17 (2003) 173-181.
  • [2] C.M. Allen, Laser welding of aluminium alloys - principles and applications, TWI report No. 795/2004, The Welding Institute, 2004.
  • [3] A. Duquenoy, G.M. Raynaud, W. Gref, Double focus technique in laser welding of aluminium tailored blanks, Proceedings of 2nd international WLT-conference "Lasers in Manufacturing" LIM2003, Munich, Germany, 2003, 209-214.
  • [4] P. Berger, F. Dausinger, H. Huegel, Laser beam welding of aluminium alloy - scaling laws and identification of parameters determining the quality of the weld, Proceedings of 2nd International WLT-conference "Lasers in Manufacturing" LIM2003, Munich, Germany, 2003, 241-246.
  • [5] G. Ambrosy, P. Berger, V. Avilov, H. Huegel, Reducing porosity in laser welding of aluminium alloys by electromagnetic forces, Proceedings of 3rd International WLT-conference "Lasers in Manufacturing" LIM2005, Munich, Germany, 2005, 49-54.
  • [6] C. Thomy, F. Vollertsen, Influence of magnetic fields on dilution in laser welding of aluminium, Proceedings of 3rd International WLT-conference "Lasers in Manufacturing" LIM2005, Munich, Germany, 2005, 55-60.
  • [7] M. Leimser, F. Dausinger, H. Huegel, Mel pool dynamics and element distribution in laser welding of aluminium alloys with filler wire, Proceedings of 3rd International WLT-conference "Lasers in Manufacturing" LIM2005, Munich, Germany, 2005, 61-66.
  • [8] R. Martukanitz, I. Stol, J.F. Tressler, C.J. Warren, Development of the laser stir welding process for aluminum laser beam welding, Proceedings of 24th International Congress "Applications of Lasers and Electro-Optics" ICALEO2005, Miami, Florida, US, 2005, 712-718.
  • [9] C. Lee, Y.-W. Park, S. Rhree, Effect of filler wire for the weld characteristics and weld parameters optimization in Nd:YAG laser welding of aluminium alloy, Proceedings of 4th International Congress "Laser Advanced Materials Processing" LAMP2006, Kyoto, Japan, 2006.
  • [10] G. Verhaeghe, C. Allen, P. Hilton, Achieving low-porosity laser welds in 12.7mm thickness aerospace aluminium using a Yb-fibre laser, Proceedings of 4th International WLTconference "Lasers in Manufacturing" LIM2007, Munich, Germany, 2007, 17-24.
  • [11] F. Buschenhenke, T. Seefeld, A. Schulz, F. Vollertsen, Hot cracking during welding of aluminium alloys using sprayformed filler wire with high silicon content, Proceedings of 4th International WLT-conference "Lasers in Manufacturing" LIM2007, Munich, Germany, 2007, 25-29.
  • [12] P. Barreiro, V. Schulze, D. Loehe, Invesigation of the influence of process parameters on the mechanical behaviour under cyclic load at AA65060 joints produced by laser bifocal hybrid welding, Proceedings of 4th International WLT-conference "Lasers in Manufacturing" LIM2007, Munich, Germany, 2007, 37-42.
  • [13] A. Matsunawa, S. Katayama, K. Kojima, CO₂ laser weldability of aluminium alloys: Effect of welding conditions on melting characteristics, Welding International 12/1 (1998) 519-528.
  • [14] S. Katayama, A. Matsunawa, K. Kojima, CO₂ laser weldability of aluminium alloys: Defect formation conditions and causes, Welding International 12/2 (1998) 774-789.
  • [15] S. Katayama, A. Matsunawa, K. Kojima, S. Kuroda, CO₂ laser weldability of aluminium alloys: Effect of welding defects on mechanical properties, deformation and fracture of laser welds, Welding International 14/4 (2000) 12-18.
  • [16] M.G. Deutsch, A. Punkari, D.C. Weckman, H.W. Kerr, Weldability of 1.6 mm thick aluminium alloy 5182 sheet by single and dual beam Nd:YAG laser welding, Science and Technology of Welding and Joining 8 (2003) 246-256.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BSL8-0028-0025
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