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Purpose: of this paper is to clear the possibility of high speed roll casting of thin strips of two aluminum alloys: 6061 and recycled 6061. Mechanical properties of the roll cast 6061 and recycled 6061 strips were investigated in the frame of this purpose. Design/methodology/approach: Methods used in the present study were high speed twin roll caster and low temperature casting. These methods were used to realize rapid solidification and increase the casting speed. Findings: are that 6061 and recycled 6061 could be cast at speed of 60 m/min. Casted strips were about 3 mm thick. As cast strip could be cold-rolled down to sheet of 1 mm thick. 180 degrees bending test was operated on the sheet after T4 heat treatment and crack was not worse than 6022 which is typical aluminum alloy for sheet of the automobile. This result means the roll cast 6061 can be used as a sheet for body of the automobile instead of 6022. Research limitations/implications: Research limitation is that the width of the strip was 100 mm and investigation of the properties were enough for practical use. Wider strip must be cast using the twin roll caster of the size for production. Originality/value: The economy sheet of the 6061 for the auto mobile can be produced by the high speed twin roll caster. 6061 is typical wrought aluminum alloy of 6000 series. Therefore, the sheet of 6061 will become economy. 6061 can be recycled at two times when the 6061 is cast into strip by the high speed roll casting.
Słowa kluczowe
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Rocznik
Tom
Strony
49--52
Opis fizyczny
Bibliogr. 17 poz.
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autor
autor
autor
autor
- Osaka Institute of Technology, 5-16-1 Omiya Asahiku Osakacity, 535-8585, Japan, haga@med.oit.ac.jp
Bibliografia
- [1] R. Cook, P.G. Groock, P.M. Thomas, D.V. Edmonds, J.D. Hunt, Development of the twin-roll casting process, Journal of Materials Processing Technology 55 (1995) 76-84.
- [2] M. Cortes, Pechiney-Junmbo 3CM, The new demands of thin strip casting, Light Metals (1995) 1161-1164.
- [3] B. Taraglio, C. Romanowski, Thin-gage/high-speed roll casting technology for foil production, Light Metals (1995) 1165-1182.
- [4] A.I. Nussbaum, Three-state-of-the-art Thin -gage highspeed roll caster for aluminum alloy sheet products Part III, Light Metals Age 55 (1997) 34-39.
- [5] O. Daaland, A.B. Espedal, M.L. Nedreberg, I. Alvestad, Thin gage twin-roll casting, process capabilities and product quality, Light Metal (1997) 745-752.
- [6] P.Y. Menet, R. Cayol, J. Moriceau, Pechiney Jumbo 3CM 'TM' start-up of the Neu-Brisach thin strip caster, Light Metal (1997) 753-756.
- [7] P.M. Thomas, P.G. Grocock, J.M. Bouzendorffer, Dynamic strip caster-An update on the operation of the roll caster at Eurofoil, Metal Plant Technology Institute 20 (1997) 44-52.
- [8] S. Hamers, D. Smith, C. Romanowski, G. Yildizbayrak, B. Taraglio, Twin roll casting of aluminum at 2.5mm gauge. Production experience and process improvement, Light Metal (1999) 931-937.
- [9] J. Benedyk, Thin strip casting for aluminum alloy sheet applications developed by Pechiney at Neuf-Brisach, Light Metal Age 59 (2001) 28-30.
- [10] S. Hamer, C. Romanowski, B. Taraglio, Continuous casting and rolling of aluminum: Analysis of capacities, products ranges and Technology, Light Metal Age 60 (2002) 6-17.
- [11] M. Duendar, OE. Keles, B. Kerti, N. Dogan, Crystallographic texture development of twin-roll cast aluminum strips, Light Metal (2004) 723-724.
- [12] Ch. Gras, M. Meredith, J.D. Hund, Microdefects for mation during the roll casting of Al-Mg-Mn aluminum alloys, Journal of Materials Processing Technology 167 (2005) 62-72.
- [13] T. Haga, H. Watari, S. Kumai, High speed twin roll casting of Mg alloy strip by a vertical type twin roll caster, Journal of Achievements in Materials and Manufacturing Engineering 15 (2006) 186-192.
- [14] T. Haga, M. Ikawa, H. Watari, S. Kumai, High speed twin roll casting of Al-3Si-0.6Mg strip, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 337-340.
- [15] T. Haga, M. Ikawa, H. Watari, S. Kumai, High speed twin roll casting of 6016 strip, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 371-374.
- [16] T. Haga, M. Ikawa, H. Watari, S. Kumai, High speed twin roll casting of recycled Al-3Si-0.6Mg strip, Journal of Achievements in Materials and Manufacturing Engineering 21/1 (2007) 7-12.
- [17] T. Motegi, N. Ogawa, Continuous casting of semisolid Al-Si-Mgalloy, Processing of the International Conference on Aluminum Alloys"ICAA-6", Toyohashi, Japan, 1998, 297-326.
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Bibliografia
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bwmeta1.element.baztech-article-BSL8-0028-0012