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Quality and properties of the cast iron produced on the steel scrap base

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Języki publikacji
EN
Abstrakty
EN
Purpose: The goal of the article is to show the issue of the cast iron melting on the steel scrap base only (with no pig iron in charge). The particular interest was focused on the charging material chemical composition influence on the particular elements content in produced cast iron and its quality, too. Design/methodology/approach: The grey cast iron melting on the steel scrap base and recarburizers (anthracite, natural and synthetic graphite, petroleum coke) was conducted to achieve the goals of the experiments. The chemical composition, mechanical properties and microstructure was tested for each melt. Melting was conducted in inductive furnace of 20kg capacity. Findings: The experiments drawn to the conclusions that cast iron melted on the steel scrap base contains less impurities (sulfur and phosphorus) than this melted on the pig iron base. During the results further analysis the relationship between carburizer grade and both mechanical properties and microstructure of the produced cast iron was proved (microstructure heredity). Research limitations/implications: To finally prove the hypothesis regarding the microstructure heredity given in the article, further researches should be carried out with the anthracite use as a carburizer. Practical implications: The results achieved suggest that when anthracite is used as a carburizer it is possible to increase mechanical properties with no necessity of changing other process parameters. Regarding the fact that the anthracite is relatively cheap carburizer it may cause in consequence less expensive production along with the cast iron quality parameters increase. Originality/value: The issue of the materials microstructure heredity is not widely described in the literature and the experiments results presented in the article allow to create the hypothesis that this phenomenon is present in the metal alloys.
Rocznik
Strony
92--101
Opis fizyczny
Bibliogr. 24 poz.
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autor
autor
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Bibliografia
  • [1] K. Janerka, D. Bartocha, J. Szajnar, J. Jezierski, The carburizer influence on the crystallization process and the microstructure of synthetic cast iron, Archives of Metallurgy and Materials 55/3 (2010) 851-859.
  • [2] K. Janerka, D. Bartocha, J. Jezierski, J. Szajnar, The effect of the carburiser quality on the cast iron recarburisation process, Foundry Trade Journal International 184/3679 (2010) 282-286.
  • [3] K. Janerka, D. Bartocha, J. Szajnar, M. Cholewa, The influence of different kind of carburizers and carburization on the effectiveness and iron structure, Archives of Metallurgy and Materials 52/3 (2007) 467-474.
  • [4] K. Janerka, D. Bartocha, J. Szajnar, Quality of carburizers and its influence of carburization process, Archives of Foundry Engineering 9/3 (2009) 249-254.
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  • [7] K. Janerka, J. Jezierski, J. Szajnar, The evaluation of effectiveness of liquid cast iron recarburization process by using different carburizers and methods of recarburization, 20th Anniversary International Conference on Metallurgy and Materials (METAL), Brno, Czech Republic, May, 18-20, (2011) 156-162.
  • [8] J. Jezierski, D Bartocha, Properties of cast iron modifying with use of new inoculants, Journal of Achievements in Materials and Manufacturing Engineering 22/1 (2007) 25-28.
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  • [13] F. Wilberfors, I.L. Svensson, The effect of nitrogen and inoculation on the tensile properties and microstructure of cast iron with lamellar graphite, Key Engineering Materials, 457 (2011) 114-119.
  • [14] K. Janerka, The rate of effectiveness of carburization to the sort of carburizer, Archives of Foundry Engineering 7/4 (2007) 95-100.
  • [15] K. Janerka, D. Bartocha, J. Szajnar, Carburization process rate in production of synthetic cast iron, Archives of Materials Science and Engineering 36/1 (2009) 55-61.
  • [16] W. Łybacki, The quality of the synthetic cast iron produced in plasma-inductive furnace, Solidification of Metals and Alloys 43/2 (2000) 337-342 (in Polish).
  • [17] W. Łybacki, Quality of synthetic cast iron manufactured in plasma-induction furnace, Mechanics 55/5 (2005) 62-64.
  • [18] W. Patterson, R. Dopp, Standards of the cast iron with flake graphite evaluation, Giesserei 60/2 (1973) 32 .
  • [19] M.M. Jabbari Behnam, P. Davami, N. Varahram, Effect of cooling rate on microstructure and mechanical properties of gray cast iron, Materials Science and Engineering A 528/2 (2010) 583-588.
  • [20] T. Sjogren, H. Svensson, Study of the eutectoid transformation in grey cast irons and its effect on mechanical properties, Key Engineering Materials 457 (2011) 157-162.
  • [21] W.J. Nikitin, The perpectives of the genetic engineering in alloys, Litejnoje Proizwodstwo 1 (1999) 5-9 (in Russian).
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  • [24] W.I. Krestianow, Structural heredity during the ductile iron castings production, Litejnoje Proizwodstwo 1 (1999) 18-20 (in Russian).
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BSL7-0060-0004
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