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Purpose: The aim of the study presented in this article is to determine the effect of TiB2 addition on the selected properties of ceramic tool materials. The effect of titanium diboride additives on the density, porosity, Young’s modulus and Vickers hardness of Al2O3-Ti(C,N) matrix ceramics was determined. Design/methodology/approach: Al2O3-Ti(C,N) ceramics with TiB2 addition were sintered by SPS method. Materials for SPS sintering were pressed in graphite die with pressure of 35 MPa. The max. pressure was obtained after 10 minutes. Sinter process was operated in nitrogen atmosphere. Density, Vickers hardness and Young’s modulus was determined for these materials. The materials were also subjected to tribological analysis. The results were compared with the properties of Al2O3-Ti(C,N) matrix material. Findings: The use of SPS-method in the production of ceramic materials is possible reduce sintering temperature and sintering time. Depending on the TiB2 additives used, the relative density values of individual materials were in the range of 94.4% to 97.7%. Young’s modulus values for these materials were in the range of 392 GPa to 414 GPa, and Vickers hardness in the range of 1966 to 2225 HV1. The results of tribological analysis showed a friction coefficient value for the matrix material of 0.51. For the other materials, the friction coefficient values were in the range 0.31 to 0.49. Practical implications: Ceramic materials with the addition of titanium diboride may be used in cutting tools. Study of the composition and production technology of such tools allows for the minimisation of the use of liquid cooling lubricants in the machining process and the achievement of higher cutting speeds. Originality/value: Titanium diboride additives were added to the structure, resulting in a reduced coefficient of friction, which was measured at between 61% and 96% of the base material coefficient.
Wydawca
Rocznik
Tom
Strony
27--32
Opis fizyczny
Bibliogr. 17 poz.
Twórcy
autor
autor
autor
- Institute of Advanced Manufacturing Technology, ul. Wrocławska 37a, 30-011 Kraków, Poland, piotr.putyra@ios.krakow.pl
Bibliografia
- [1]L.Xikun, Q. Guanming, Q. Tai, Z. Haito, B. Hua, S. Xudong, Al2O3/TiCN-0,2%Y2O3 Composite prepared by HP and its cutting performance, Journal of Rare Earths 25 (2007) 37.
- [2]L.A. Dobrzański, K. Lukaszkowicz, A. Zarychta, Mechanical properties of monolayer coatings deposited by PVD techniques, Journal of Achievements in Materials and Manufacturing Engineering 20 (2007) 423-426.
- [3]L.A. Dobrzański, K. Lukaszkowicz, K. Labisz, Structure, texture and chemical composition of coatings deposited by PVD techniques, Archives of Materials Science and Engineering 37/1 (2009) 45-52.
- [4]L.A. Dobrzański, L.W. Żukowska, J. Kubacki, K. Gołombek, J. Mikuła, XPS and AES analysis of PVD coatings, Archives of Materials Science and Engineering 32/2 (2008) 99-102.
- [5]D.Jianxin, C. Tongkun, Y. Xuefeng, L. Jianhua, Self-lubrication of sintered ceramic tools with CaF2 additions in dry cutting, International Journal of Machine Tools and Manufacture 46/9 (2006) 957-963.
- [6]Z.Lawrowski, Tribology - Friction, wear and lubrication, Publishing House of Wroclaw University of Technology, Wrocław, 2008 (in Polish).
- [7]T. Penkala, Crystallography, PWN, Warsaw, 1983 (in Polish).
- [8]D. Jianxin, C. Tongcun, S. Junlong, Microstructure and mechanical properties of hot-pressed Al2O3/TiC ceramic composites with the additions of solid lubricants, Ceramics International 31 (2005) 249-256.
- [9]P.Putyra, M. Podsiadło, B. Smuk, Alumina composites with solid lubricant content, Journal of Achievements in Materials and Manufacturing Engineering 41 (2010) 34-39.
- [10]L. Stobierski, L. Jaworska, Sintered tool materials for HSC cutting edge, Copyright by The Institute of Advanced Manufacturing Technology, Cracow, 2010 (in Polish).
- [11]C.Subramanian, T.S.R.Ch. Murthy, A.K. Suri, Synthesis and consolidation of titanium diboride, International Journal of Refractory Metals and Hard Materials 25 (2007) 345-350.
- [12]D. Jianxin, A. Xing, Wear resistance of Al2O3/TiB2 ceramic cutting tools in sliding wear tests and in machining processes, Journal of Materials Processing Technology 72 (1997) 249-255.
- [13]A.Mukhopadhyay, G.B. Raju, B. Basu, A.K. Suri, Correlation between phase evolution, mechanical properties and instrumented indentation response of TiB2-based ceramics, Journal of the European Ceramic Society 29 (2009) 505–516.
- [14]W.Weimin, F. Zhengyi, W. Hao, Y. Runzhang, Influence of hot pressing sintering temperature and time on microstructure and mechanical properties of TiB2 ceramics, Journal of the European Ceramic Society 22 (2002) 1045-1049.
- [15]G.Meilin, H. Chuanzhen, X. Shourong, L. Hanlian, Improvements in mechanical properties of TiB2 ceramics tool materials by the dispersion of Al2O3 particles, Materials Science and Engineering 486 (2008) 167-170.
- [16]D.Jianxin, A. Xing, Z. Jinsheng, Effect of whisker orientation on the friction and wear behaviour of Al2O3/TiB2/SiCw composites in sliding wear tests and in machining processes, Wear 201 (1996) 178-185.
- [17]http://www.ios.krakow.pl/narzedzia/plytki.php.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BSL7-0051-0014