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Tytuł artykułu

Warpage of injection moulded parts as the result of mould temperature difference

Wybrane pełne teksty z tego czasopisma
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Warianty tytułu
Języki publikacji
EN
Abstrakty
EN
Purpose: The purpose of the research was to explore what phenomena influence parts warpage after injection moulding by different mould temperature at the opposite walls. Design/methodology/approach: The sample bars were injected into the injection mould and the warpage was observed. The deflection was measured and material structure was observed using optical microscope. Findings: It was found that the different mould wall temperature values cause the asymmetrical polymer flow in the cross-section. It was discovered by short shots observation. As result the asymmetrical structure in the parts' cross-section occurs. Research limitations/implications: In the future work the research of stress in the parts is recommended. This could be done by elastooptical investigation of transparent parts made from polymers like PS, ABS or PC. Practical implications: It is required to assure homogeneous mould wall temperature across the entire cavity when injection moulding parts production is made. Originality/value: This is an example of combined research that is not focused on one kind of tests only and helps to find reasons of the quality problem in polymer parts manufacturing.
Rocznik
Strony
28--34
Opis fizyczny
Bibliogr. 23 poz.
Twórcy
autor
autor
autor
  • Department of Polymer Processing and Production Management, Czestochowa University of Technology, Al. Armii Krajowej 19c, 42-200 Częstochowa, Poland, jaruga@kpts.pcz.czest.pl
Bibliografia
  • [1] J.P. Beaumont, R. Nagel, R. Sherman, Successful Injection Molding, Hanser Publishers, Munich, 2002.
  • [2] J.P Beaumont., Runner and Gating Design Handbook. Tools for Successful Injection Moulding, Hanser, Munich, Cincinatti, 2004.
  • [3] A. Smorawiński, Injection moulding technology, WNT, Warsaw, 1989, 460 (in Polish).
  • [4] R. Sikora, Polymer Processing, Educational Publishing House of Zofia Dobkowska, Warsaw, 1993 (in Polish).
  • [5] T.A. Osswald, L-S. Turng, P.J. Gramann, Injection Molding Handbook, Hanser Publishers, Munich, Hanser Gardner Publications, Inc., Cincinnati, 2001.
  • [6] C-MOLD Design Guide. A Resource for Plastics Engineers, Third Edition, C-MOLD, Ithaca, New York, U.S.A, 1998, 217-219.
  • [7] Practical Guide to Injection Moulding, Edited by Vanessa Goodship, Rapra Technology Limited and ARBURG Limited, 2004, 193-194.
  • [8] E. Bociąga, T. Jaruga, Dynamic mechanical properties of parts from multicavity injection mould, Journal of Achievements in Materials and Manufacturing Engineering 23/1 (2007) 83-86.
  • [9] T. Jaruga, E. Bociąga, Structure of polypropylene parts from multicavity injection mould, Archives of Materials Science and Engineering 28/5 (2007) 429-432.
  • [10] E. Bociąga, T. Jaruga, Microscopic investigations of polymer flow in the runners of 16-cavity injection mold, Polymers (Polimery) 51 (2006) 843-851 (in polish).
  • [11] T. Jaruga, E. Bociąga, Crystallinity of parts from multicavity injection mould, Archives of Materials Science and Engineering 30 (2008) 53-56.
  • [12] E. Bociąga, T. Jaruga, J. Koszkul, Plastic Flow Investigation in Multicavity Injection Mold, Proceedings of the 12th Scientific International Conference, Achievements in Mechanical and Materials Engineering, AMME’2003, Gliwice-Zakopane, 2003, 107-110.
  • [13] J. Nabiałek, J. Koszkul, A. Gnatowski, Expectation of the Parts Quality on the Ground the Simulation of the Injection Moulding Process, Archives of Materials Science Engineering 32 (2008) 109-112.
  • [14] L. Xu, W. Xu, Y. Chen, Plastic injection molding process optimization using software tools, International Journal of Vehicle Design 25 (2001) 53-63.
  • [15] T. Michii, M. Seto, M. Yamabe, Y. Kubota, G. Aoki, H. Ohtsuka, Study on Warpage Behavior and Filler Orientation during Injection Molding, International Polymer Processing 5 (2008) 419-429.
  • [16] M.-T. Chuang, Y.K. Yang, Simulation Study on Optimization of Injection Molding Process for Thin-shell Plastic Parts via the Taguchi Method and Grey Relational Analysis, International Polymer Processing 1 (2009) 51-58.
  • [17] P. Postawa, J. Koszkul, Influence of processing conditions on changing of shrinkage and mass POM injection molding parts, Proceedings of the 13th Scientific International Conference, Achievements in Mechanical and Materials Engineering, AMME’2005, Gliwice-Wisła, 2005, 531-534.
  • [18] D. Yu, X. Wang, Y. Wang, A Two-level Decomposition Method for Cooling System Optimization in Injection Molding, International Polymer Processing 5 (2008) 439-446.
  • [19] P. Postawa, D. Kwiatkowski, E. Bociąga, Impact of the Method of Heating/Cooling Moulds on the Properties of Injection Moulding Parts, Journal of Achievements in Mechanical and Materials Engineering 31/2 (2008) 121-124.
  • [20] D.E. Dimla, M. Camilotto, F. Miani, Design and optimization of conformal cooling channels in injection moulding tools, Journal of Materials Processing Technology 164-165 (2005) 1294-1300.
  • [21] E. Bociąga, Special methods of polymers injection moulding, WNT, Warsaw, 2008 (in Polish).
  • [22] E. Bociąga, Processes determinig the plastic flow in the injection mould and its efficiency, Czestochowa University of Technology Publishers, Częstochowa, 2001 (in Polish).
  • [23] O. Zollner, Optimized mould temperature control, Applied Information Technology (1997) 1104.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BSL7-0049-0002
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