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New design of the forming equipment DRECE for obtaining UFG structure in strip of sheet

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EN
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EN
Purpose: of this paper is realisation of engineering design and manufacture of new type of equipment DRECE (Dual Rolling Equal Channel Extrusion), designated for obtaining UFG structure in strip of sheet. Design/methodology/approach: The equipment enables refinement of grain in strip of sheet by extrusion technology without change of cross-section. Special attention is paid to the design of the forming tool in order to prevent upsetting of sheet or its undulation during the forming process. Findings: From the viewpoint of design rate of extrusion has been optimised, range of pressure on pressure rolls has been determined, type of lubricant was optimised. Research limitations/implications: In contradiction to classical ECAP process only “A” and “C” type passes can be used. Due to this no shear planes are created in several grid systems and resulting efficiency of SPD process is therefore lower. It is, however, much higher than at rolling process. Practical implications: This equipment can be successfully used in pilot plant and afterwards in industrial practice. The first verification trials have confirmed functionality of this equipment. Originality/value: Development and manufacture of the DRECE equipment were realised at the Technical University of Mining and Metallurgy in Ostrava (VSB-TU Ostrava) in collaboration with designing and manufacturing company. Very realistic pre-requisite exists for obtaining UFG structure in strip of sheet made of non-ferrous metals and their alloys. The development was realised within the frame of the project MPO No. 2A-1TP1/124.
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111--118
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Bibliogr. 16 poz.
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Bibliografia
  • [1] M. Yu. Gutkin, I.A. Ovid´ko, C.S. Pande, Theoretical models of plastic deformation processes in nanocrystalline materials, Reviews on Advanced Materials Science 2 (2001) 80-102.
  • [2] S. Rusz, Progress Report of the project GACR No. 101/08/1110, 2009, 1-12.
  • [3] Y. Huang, P.B. Prangnell, Continuous frictional angular extrusion and its application in the production of ultrafine-grained sheet metals, Scripta Materialia 56 (2006) 333-336.
  • [4] V. Varyukhin, Y. Beygelzimer, B. Efros, Nanostructured materials by twist extrusion and high pressure torsion, Materials Science Forum A 584-586 (2008) 102-107.
  • [5] S. Raghavan, K. Prabir, Ch. Balakrishna, D. Swenson, Continuous Severe Plastic Deformation Processing of Aluminum Alloys, Final Technical Report, DOE Award Number: DE-FC36-01ID14022, 2006, April, 33-39.
  • [6] R. Valiev, Recent developments of severe plastic deformations techniques for processing bulk nanostructured materials, Materials Science Forum A 579 (2008) 1-14.
  • [7] E. Cerri, P.P. De Marco, P. Leo, A multipass ECAP study of modified aluminium alloys, Materials Science Forum A 604-605 (2009) 163-170.
  • [8] D.C. Foley, R.E. Barber, Evaluation of reshaping methods for multi-pass equal channel angular extrusion, Material Science Forum A 584-586 (2008) 63-67.
  • [9] O. Sitdikov, E. Avtokratova, T. Sakai, Effect of processing temperature on microstructure development during ECAP of Al-Mg-Sc alloy, Materials Science Forum A 584-586 (2008) 481-486.
  • [10] A.P. Zhilyaev, T.G. Langdon, Using high-pressure torsion for metal processing: fundamentals and applications, Progress in Materials Science 53 (2008) 893-979.
  • [11] L.A. Dobrzański, J. Domagała, S. Malara, T. Tański, W. Kwaśny, Structure changes and mechanical properties of laser alloyed magnesium cast alloys, Archives of Materials Science and Engineering 35/2 (2009) 77-82.
  • [12] G. Niewielski, D. Kuc, Structure of the copper under controlled deformation path conditions, Archives of Materials Science and Engineering 36/1 (2009) 20-27.
  • [13] S.Z. Qamar, T. Pervez, R.A. Siddiqui, A.K. Sheikh, A.F.M. Arif, Sensitivity analysis in life prediction of extrusion dies, Journal of Achievements of Materials and Manufacturing Engineering 25/1 (2007) 49-54.
  • [14] T. Haga, M. Mtsuo, D. Kunigo, Y. Hatanaka, R. Nakamuta, H. Watari, S. Kumai, Roll casting of 5182 aluminium alloy, Journal of Achievements of Materials and Manufacturing Engineering 34/2 (2009) 172-179.
  • [15] L.A. Dobrzański, R. Maniara, M. Krupiński, J.H. Sokolowski, Microstructure and mechanical properties of AlSi9CuX alloys, Journal of Achievements in Materials and Manufacturing Engineering 24/2 (2007) 51-54.
  • [16] K. Rodak, Severly deformed Cu by using compression with oscillatory torsion method, Journal of Achievements of Materials and Manufacturing Engineering 20 (2007) 179-182.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BSL7-0048-0024
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