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Purpose: of this paper is to show the characteristics of two kinds of roll casters for three-layer clad strip of aluminium alloys. Moreover, the characteristics of these twin roll casters were compeered with the early type of roll casters for clad strip. Design/methodology/approach: Design was tried to attain the fabrication of the roll casters to cast the three-layers-clad-strip. One caster was an unequal diameter roll caster equipped with a scraper. The scraper was adopted to prevent the mixture of different kinds of melts of the alloys. The scraper was used to cast the clad strip with clear interfaces between each strip. The other caster was a tandem type roll caster assembled from two vertical type twin roll casters. A vertical type of twin roll was mounted on the other vertical type of a twin roll caster. Findings: Three layers of clad strips could be cast by two kinds of the roll casters developed in the present study. The casting speed was 20 m/min. This speed was much higher at the conventional twin roll caster for the aluminium alloys. Each strip of three layers clad strip was connected strictly. The element of clad strip did not peel at the interface by continuous bending. The as-cast clad strip could be cold-rolled. The element of alloys did not mix at the connecting interface of the strips. The casting conditions which affected the connecting of the strips and condition of interface were investigated and shown in this paper. Research limitations/implications: The width of the strip was from 30 mm to 50 mm. The casting of the wide strip was not investigated. The alloy used in the present study was only aluminium alloys. The length of the cast strip was 3 m. The thickness of element strip was from 0.8 mm to 1.5 mm. The difference of the melting temperature of the alloys was within 50°C. The number of the layers was less than three layers. Practical implications: The roll caster invented in the present study can be used for the fabrication of the clad strip. The clad strip is, for example, used for the brazing sheet of the radiator for the automotive industry. Originality/value: There was not a report concerning the roll caster for three layers clad strip. The roll casters for clad strips shown in this paper were of an original process. Especially, the use of the scraper in the roll casting was original.
Wydawca
Rocznik
Tom
Strony
112--120
Opis fizyczny
Bibliogr. 21 poz.
Twórcy
autor
autor
autor
autor
autor
- Graduate School of Osaka Institute of Technology, 5-16-1 Omiya Asahiku Osaka City, 535-8585, Japan, haga@med.oit.ac.jp
Bibliografia
- [1] R. Cook, P.G. Groock, P.M. Thomas, D.V. Edmonds, J.D. Hunt, Development of the twin-roll casting process, Journal of Materials Processing Technology 55 (1995) 76-84.
- [2] M. Cortes, Pechiney-Junmbo 3CM, The new demands of thin strip casting, Light Metals (1995) 1161-1164.
- [3] B. Taraglio, C. Romanowski, Thin-gage/high-speed roll casting technology for foil production, Light Metals (1995) 1165-1182.
- [4] A.I. Nussbaum, Three-state-of-the-art Thin –gage high-speed roll caster for aluminum alloy sheet products Part III, Light Metal Age 55 (1997) 34-39.
- [5] O. Daaland, A.B. Espedal, M.L. Nedreberg, I. Alvestad, Thin gage twin-roll casting, process capabilities and product quality, Light Metals (1997) 745-752.
- [6] P.Y. Menet, R. Cayol, J. Moriceau, Pechiney Jumbo 3CM ‘TM’ start-up of the Neu-Brisach thin strip caster, Light Metals (1997) 753-756.
- [7] P.M. Thomas, P.G. Grocock, J.M. Bouzendorffer, Dynamic strip caster-An update on the operation of the roll caster at Eurofoil, Metal Plant Technology Institute 20 (1997) 44-52.
- [8] S. Hamers, D. Smith, C. Romanowski, G. Yildizbayrak, B. Taraglio, Twin roll casting of aluminum at 2.5 mm gauge. Production experience and process improvement, Light Metals (1999) 931-937.
- [9] J. Benedyk, Thin strip casting for aluminum alloy sheet applications developed by Pechiney at Neuf-Brisach, Light Metal Age 59 (2001) 28-30.
- [10] S. Hamer, C. Romanowski, B. Taraglio, Continuous casting and rolling of aluminum: Analysis of capacities, products ranges, and technology, Light Metal Age 60 (2002) 6-17.
- [11] M. Duendar, OE. Keles, B. Kerti, N. Dogan, Crystallographic texture development of twin-roll cast aluminum strips, Light Metals (2004) 723-724.
- [12] Ch. Gras, M. Meredith, J.D. Hund, Microdefects for mation during the roll casting of Al-Mg-Mn aluminum alloys, Journal of Materials Processing Technology 167 (2005) 62-72.
- [13] T. Haga, S. Suzuki, A twin roll caster to casting of clad strip, Journal of Materials Processing Technology 138 (2003) 366-371.
- [14] T. Haga, K. Takahashi, Downward melt drag twin roll caster, Journal of Materials Processing Technology 157 (2004) 696-700.
- [15] T. Haga, Casting of clad strip using a twin roll caster, Proceedings of the 33rd International MATADOR Conference, Manchester, 2000, 295-300.
- [16] T. Haga, R. Nakamura, S. Kumai, H. Watari, Clad strip casting by a twin roll caster, Archives of Materials Science and Engineering 37/2 (2009) 117-124.
- [17] T. Haga, M. Matsuo, D. Kunigo, Y. Hatanaka, R. Nakamura, H. Watari, S. Kumai, Roll casting of 5182 aluminium alloy, Journal of Achievements in Materials and Manufacturing Engineering 34/2 (2009) 172-179.
- [18] T. Haga, H. Watari, S. Kumai, High speed twin roll casting of Mg alloy strip by a vertical type twin roll caster, Journal of Achievements in Materials and Manufacturing Engineering 15 (2006) 186-192.
- [19] T. Haga, M. Ikawa, H. Watari, S. Kumai, High speed twin roll casting of Al-3Si-0.6Mg strip, Journal of Achievements in Materials and Manufacturing Engineering 17 (2006) 337-340.
- [20] T. Haga, M. Ikawa, H. Watari, S. Kumai, High speed twin roll casting of 6016 strip, Journal of Achievements in Materials and Manufacturing Engineering 18 (2006) 371-374.
- [21] T. Haga, M. Ikawa, H. Watari, S. Kumai, High speed twin roll casting of recycled Al-3Si-0.6Mg strip, Journal of Achievements in Materials and Manufacturing Engineering 18 (2007) 7-12.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BSL7-0045-0072