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Purpose: This paper assesses the gap bridgeability of pulse GMAW joints of DP 780 for automobile body. Design/methodology/approach: Wire melting was analyzed using a high-speed camera. The impact of EN ratio on the shape of the bead section was examined after analyzing the macrosection of welding which was obtained on a bead-on-plate-welding experiment. Welding conditions that are robust to the gap were suggested through an analysis on tensile strength, macrosection of the weld and fracture appearance of tensile strength testing at the lap joint welding of DP 780. Findings: A relation among the welding current (welding process parameter of AC pulse GMAW), EN ratio, welding speed and bead shape parameters which include bead width, bead height and penetration were computed. Research limitations/implications: The suitable welding conditions proposed in this paper can change because of types of welding joints thickness of base metal and other reasons. Practical implications: In this study, the suitable welding conditions were presented for securing a good weld quality of DP 780 for the automobile body. Originality/value: Through this study, the correlation between the weld bead geometry and the EN ratio in the AC pulse GMAW was confirmed. Though the weld quality assessment, suitable pulse GMAW conditions of DP 780 were suggested.
Słowa kluczowe
Wydawca
Rocznik
Tom
Strony
53--60
Opis fizyczny
Bibliogr. 15 poz.
Twórcy
autor
autor
autor
- Department of Mechanical Engineering, Hanyang University, 17 Haengdang-Dong, Seoul, Korea, dckim@kitech.re.kr
Bibliografia
- [1] C. Kim, M. Kang, S. Bae, Statistical analysis of welding industry of South Korea, Journal of Achievements in Materials and Manufacturing Engineering 36/2 (2009) 207-211.
- [2] http://www.worldautosteel.org
- [3] P. Praveen, P.K.D.V. Yarlagadda, Meeting challenges in welding of aluminium alloys through pulse gas metal arc welding, Journal of Materials Processing Technology 164-165 (2005) 1106-1112.
- [4] P. Praveen, P.K.D.V. Yarlagadda, M.J. Kang, Advancements in pulse gas metal arc welding, Journal of Materials Processing Technology 164-165 (2005) 1113-1119.
- [5] B.S. Subramaniam, D.R. White, J.E. Jones, D.W. Lyons, Experimental Approach to selection of pulsing parameters in pulsed GMAW, Welding Journal 11 (1999) 166-172.
- [6] S. Subramaniam, Process modelling and analysis for pulsed gas metal arc welding of an aluminum automotive spaceframe, PhD Thesis, West Virginia, Morgantown, 1996.
- [7] H.J. Park, D.C. Kim, M.J. Kang, S. Rhee, Optimisation of the wire feed rate during pulse MIG welding of Al sheets, Journal of Achievements in Materials and Manufacturing Engineering 27/1 (2008) 83-86.
- [8] I.S. Kim, J.S. Son, I.G. Kim, J.Y. Kim, O.S. Kim, A study on relationship between process variables and bead penetration for robotic CO2 arc welding, Journal of Materials Processing Technology 136 (2003) 139-145.
- [9] J.P. Ganjigatti, D.K. Pratihar, A.R. Choudhury, Global versus cluster-wise regression analyses for prediction of bead geometry in MIG welding process, Journal of Materials Processing Technology 189 (2007) 352-366.
- [10] J.K. Kim, H.S. Lim, J.H. Cho, C.H. Kim, Bead-on-plate weldability of Al 5052 alloy using a disk laser, Journal of Achievements in Materials and Manufacturing Engineering 28/2 (2008) 187-190.
- [11] N. Kapustka, C. Conrardy, S. Babu, C. Albright, Effect of GMAW Process and Material Conditions on DP 780 and TRIP 780 Welds, Welding Journal (2008) 135-148.
- [12] S. Liu and T.A. Siewert, Metal transfer in gas metal arc welding: droplet rate, Welding Journal 68/2 (1989) 52-58.
- [13] J. Tanimoto, M. Minooka, Y. Nishida, Development of the AC pulse MIG welding process, Proceedings of the IIW Asian Pacific Regional Welding Congress, 36th Annual AWI Conference.
- [14] J.S. Seo, H.J. Kim, H.S. Ryoo, Microstructural parameter controlling weld metal cold cracking, Journal of Achievements in Materials and Manufacturing Engineering 27/2 (2008) 199-202.
- [15] D.C. Kim, S.H. Rhee, Optimization of welding process parameter for an arc welding process using a genetic algorithm, Welding Journal 80/6 (2001) 184-189.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BSL7-0045-0056