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Purpose: The aim of this work was to investigate the influence of multiple (up to 6 times) injection moulding of polycarbonate (PC) on some properties of the obtained moulded pieces. The investigation results are to be used to evaluate the usefulness of the multiple processing of PC and management of the PC technological waste by material recycling. Design/methodology/approach: The investigated samples were obtained during the industrial injection moulding. There were determined the sample mechanical properties (by a tensile test), melt flow rate, temperatures of phase transitions (by differential scanning calorimetry, DSC), temperatures of thermal degradation (by thermogravimetric analysis, TGA), as well as storage modulus and damping coefficient (both by dynamic mechanical analysis, DMA). Findings: After the first and second injection mouldings, minor increases (ca. 2.2 wt.% in sum) in the tensile strength of polycarbonate were observed. After the next injection mouldings, this quantity did not change much. The melt flow rate increased along with the number of injection mouldings. The glass temperature was approximately constant while the other phase transition temperatures decreased by ca. 7° C after the first injection moulding and they did not essentially change after each of the next five processing procedures. The storage modulus and damping coefficient of polycarbonate were not noticeably affected by the number of injection mouldings. Research limitations/implications: In order to confirm the claim that degradation processes, occurring in polycarbonate during the first two injection mouldings, cause an increase in the van der Waals interactions between the polymer macromolecules, further investigation is necessary, mostly that on variations in the mean molecular weight of polycarbonate. Practical implications: The studies carried out by now indicate that there are no arguments not to subject the polycarbonate technological waste to the management by material recycling. Originality/value: The method for calculating the fraction of multi-processed plastic in a final product is presented. It has been observed that the largest changes in the examined properties of polycarbonate occur during its first injection moulding. It is stated that a minor degradation of polycarbonate macromolecules increases slightly its tensile strength, caused probably by enhancement of the van der Waals forces.
Wydawca
Rocznik
Tom
Strony
94--101
Opis fizyczny
Bibliogr. 33 poz.
Twórcy
autor
autor
autor
autor
autor
autor
autor
- Department of Materials Science, Kazimierz Wielki University, ul. Chodkiewicza 30, 85-064 Bydgoszcz, Poland, marzenk@ukw.edu.pl
Bibliografia
- [1] M. Kozłowski, Fundamentals of plastics recycling, WPW, Wroclaw, 1998 (in Polish).
- [2] A.K. Błędzki, Recycling of polymeric materials, WNT, Warsaw, 1997 (in Polish).
- [3] M. Żenkiewicz, M. Kurcok, Effects of compatibilizers and electron radiation on thermomechanical properties of composites consisting of five recycled polymers, Polymer Testing 27 (2008) 420-427.
- [4] H. Hisken, S. Moss, J-R. Pauquet, H. Zweifel, Degradation of polyolefins during melt processing, Polymer Degradation and Stability 34 (1991) 279-286.
- [5] J.E. Mark, Polymer Data Handbook, Oxford University Press Inc., Cincinnati, 1999.
- [6] D. Żuchowska, Engineering polymers, WNT, Warsaw, 1995 (in Polish).
- [7] L-C. Hu, A. Oku, E. Yamada, Alkali-catalyzed methanolysis of polycarbonate. A study on recycling of bisphenol A and dimethyl carbonate, Polymer 39 (1998) 3841-3845.
- [8] B.N. Jang, C.A. Wilkie, A TGA/FTIR and mass spectral study on the thermal degradation of bisphenol A polycarbonate, Polymer Degradation and Stability 86 (2004) 419-430.
- [9] A.D. Drozdov, A. Al-Mulla, R.K. Gupta, The viscoelastic behavior of melts of virgin and recycled polycarbonate reinforced with short glass fiber, Mechanics Research Communications 30 (2003) 595-614.
- [10] F. Elmaghor, L. Zhang, R. Fan, H. Li, Recycling of polycarbonate by blending with maleic anhydrite grafted ABS, Polymer 45 (2004) 6719-6724.
- [11] R. Balart, J. López, D. Garcia, M.D. Salvador, Recycling of ABS and PC from electrical waste. Effect of miscibility and previous degradation on final performance of industrial blends, European Polymer Journal 41 (2005) 2150-2160.
- [12] R. Balart, L. Sánchez, J. López, A. Jiménez, Kinetic analysis of thermal degradation of recycled polycarbonate/acrylonitrile-butadiene-styrene mixtures from electric and electronic equipment, Polymer Degradation and Stability 91 (2006) 527-534.
- [13] Q-Z. Fang, T.J. Wang, H.G. Beom, H.M. Li, Effect of cyclic loading on tensile properties of PC and PC/ABS, Polymer Degradation and Stability 93 (2008) 1422-1432.
- [14] L.A. Dobrzański, M. Król, M. Bilewicz, J.C. Viana, Microstructure and mechanical properties of Polpropylene/Polycarbonate blends, Journal of Achievements in Materials and Manufacturing Engineering 27/1 (2008) 19-22.
- [15] L.A. Dobrzański, A. Pusz, A.J. Nowak, Aramid-silicon laminated materials with special properties -new perspective if its usage, Journal of Achievements in Materials and Manufacturing Engineering 28/1 (2008) 7-14.
- [16] G. Wróbel, M. Szymiczek, Influence of temperature on friction coefficient of low density polyethylene, Journal of Achievements in Materials and Manufacturing Engineering 28/1 (2008) 31-44.
- [17] A. Gnatowski, P. Palutkiewicz, E. Bociąga, Numerical analysis of stress state during single point bending in DMTA examinations, Journal of Achievements in Materials and Manufacturing Engineering 28/1 (2008) 47-50.
- [18] M. Szczepanik, J. Stabik, G. Wróbel, Ł. Wierznicki, Detecting of defects in polymeric materials using pulsed infrared thermography, Archives of Materials Science and Engineering 30/1 (2008) 29-32.
- [19] P. Postawa, D. Kwiatkowski, E. Bociąga, Influence of the method of heating/cooling moulds on the properties of injection moulding parts, Archives of Materials Science and Engineering 31/1 (2008) 121-124.
- [20] D. Manas, M. Manas, M. Stanek, A. Daněk, Improvement of plastic properties, Archives of Materials Science and Engineering 32/1 (2008) 69-76.
- [21] J.F. Feller, A. Bourmaud, Rheological and calorimetric properties of recycled bisphenol A poly(carbonate), Polymer Degradation and Stability 82 (2003) 99-104.
- [22] Standard PN - EN ISO 527 - 2, 1998. Plastics - Determination of tensile properties - Part 2: Test conditions for moulding and extrusion plastics.
- [23] Standard PN - EN ISO 527 - 1, 1998. Plastics - Determination of tensile properties - Part 1: General principles.
- [24] Standard PN - EN ISO 1133, 2005. Plastics - Determination of the melt mass-flow rate (MFR) and the melt volume-flow rate (MVR) of thermoplastics.
- [25] Standard PN - EN ISO 11357 - 1, 2002. Plastics - Differential scanning calorimetry (DSC) - Part 1: General principles.
- [26] Standard ISO 11357 - 2, 1999. Plastics - Differential scanning calorimetry (DSC) - Part 2: Determination of glass transition temperature.
- [27] Standard PN-EN ISO 11358, 2004. Plastics - Thermogravimetry (TG) of polymers. - General principles.
- [28] Standard D 4065-01, 2001.Standard Terminology for: Plastics: Dynamic Mechanical Properties.
- [29] Y. Kavano, H. Keskkula, D.R. Paul, Effect of polycarbonate molecular weight and processing conditions on mechanical behaviour of blends with a core-shell impact modifier, Polymer 37 (1996) 4505-4518.
- [30] Standard ISO 1628 - 4, 1999. Plastics - determination of viscosity of polymers in dilute solution using capillary viscosimeters - Part 4. Polycarbonate (PC) moulding and extrusion materials.
- [31] S. Połowiński, Physical Chemistry of Polymers, WPŁ, Lodz, 1994 (in Polish).
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- [33] K.P. Menard, Dynamic Mechanical Analysis: A Practical Introduction, CRC Press, Boca Raton, 1999.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BSL7-0035-0011