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Purpose: This paper reports some results from a comparative study of the behavior of fresh and exposed samples of an EPDM-type water-swelling elastomer. Design/methodology/approach: Experiments were designed and performed in line with standard ASTM test methods and in consultation with petroleum development engineers. Small test fixtures were designed and fabricated, to be used together with standard testing equipment. Elastomer response was studied for hardness, compression set and tensile set (at different temperatures and for different periods of time), tensile properties (fracture strength and percent elongation), and swelling (gradual thickness and volume change with exposure to saline solution). In the swelling test, unconfined samples and samples mounted on steel plate were tested for a total duration of 1000 hours (roughly 45 days) in salt solutions of different concentrations and at different temperatures. Findings: Exposed elastomer samples (EPDM1) showed higher hardness than fresh samples (EPDM2). Compression set values of exposed samples was significantly higher than fresh ones. Tensile set values were almost the same for the two sample types after 10-min test, but were higher fort exposed elastomer after longer-duration tests. Stress-strain graphs for both sample sets were almost linear, in contrast to highly nonlinear graphs for usual rubber-type materials. Values of fracture stress and elastic modulus for exposed elastomer were noticeably higher, but percent elongation was lower. Swelling behavior showed a fluctuating trend with increasing swelling time for both elastomers. For same temperature and salinity, fresh elastomer samples yielded much more swelling than exposed samples. All of these observations indicate that such swelling elastomers lose flexibility and swelling capacity when exposed to sun and moisture, etc for extended periods of time. Practical implications: Results of this study can be used by oilfield engineers to gauge the suitability of these elastomers for downhole applications. Material properties after swelling can be used by designers using FEM or other numerical simulation methods for improvement of elastomer-based sealing and packer design. Comparison of fresh and exposed elastomer samples highlights the significant change in material response due to exposure. Originality/value: The paper presents a comparison between material properties of fresh and exposed samples of the same water-swelling elastomer. Such a comparative study, highlighting the effect of exposure on material response of an elastomer, has not been carried out before.
Wydawca
Rocznik
Tom
Strony
77--84
Opis fizyczny
Bibliogr. 21 poz.
Twórcy
autor
autor
autor
autor
- Mechanical and Industrial Engineering Department, Sultan Qaboos University, Box 33, Al Khoudh 123, Oman, sayyad@squ.edu.om
Bibliografia
- [1] V. Schmidt, What’s New in Expandable Technology, World Oil 228/7 (2007) 89-93.
- [2] I. Jennings, Enhancing Production using Solid Expandable Tubulars in Workover Campaigns, Proceedings of the SPE “Rocky Mountain Oil and Gas Technology” Symposium, 2007, SPE123-127.
- [3] E. Perez-Roca, S. Andrews, D. Keel, Addressing Common Drilling Challenges Using Solid Expandable Tubular Technology, Proceedings of the SPE Asia Pacific Oil and Gas Conference and Exhibition, Jakarta, 2003, SPE80446-MS.
- [4] H.M. Al-Balushi, M.H. Al-Rashdi, M.H. Al-Shandoodi, R.H. van Noort, World’s Longest Expandable Open Hole Clad and Open Hole Liner with Swelling Elastomer Deployed in Yibal Horizontal Well, Proceedings of the IADC/SPE Asia Pacific Drilling Technology Conference and Exhibition, Kuala Lumpur, SPE88026-MS.
- [5] A. Filippov, R. Mack, L. Cook, P. York, L. Ring, T. McCoy, Expandable Tubular Solutions, Proceedings of the SPE Annual Technical Conference and Exhibition, Houston, 1999, SPE56500.
- [6] C.N. Daigle, D.B. Campo, C.J. Naquin, R. Cardenas, L.M. Ring, P.L. York, Expandable Tubulars: Field Examples of Application in Well Construction and Remediation, Proceedings of the SPE Annual Technical Conference and Exhibition, Dallas, 2000, SPE62958.
- [7] M.G. Bosma, E.K. Cornelissen, A. Schwing, Improved Experimental Characterization of Cement/Rubber Zonal Isolation Materials, Proceedings of the SPE International Oil and Gas Conference and Exhibition, Beijing, 2000, SPE64762.
- [8] M. Kleverlaan, R.H. van Noort, I. Jones, Deployment of Swelling Elastomer Packers, Journal of Petroleum Technology 57/9 (2005) 45-46.
- [9] T. Pervez, A.C. Seibi, S.A. Al-Hiddabi, F.K. Al-Jahwari, S.Z. Qamar, F. Marketz, Solid Tubular Expansion in Horizontal Wells, Proceedings of the 15th SPE Middle East Oil and Gas Show and Conference, Bahrain, 2007, SPE105704.
- [10] T. Pervez, A.C. Seibi, A. Karrech, Simulation of Solid Tubular Expansion in Well Drilling using Finite Element Method, Petroleum Science and Technology23/7-8 (2005) 775-794.
- [11] U. Suripa, A. Chaikittiratana, Finite element stress and strain analysis of a solid tyre, Journal of Achievements in Materials and Manufacturing Engineering 31/2 (2008) 576-580.
- [12] G. Wróbel, J. Stabik, M. Rojek, Non-destructive Diagnostic Methods of Polymer Matrix Composites Degradation, Journal of Achievements in Materials and Manufacturing Engineering 31/1 (2008) 53-59.
- [13] P. Czop, D. Slawik, G. Wszolek, M. Zwiazek, Design and Development of Seal Components Fatigue Tester, Journal of Achievements in Materials and Manufacturing Engineering 30/1 (2008) 67-74.
- [14] N. Sombatsompop, P. Lertkamolsin, Effects of Chemical Blowing Agents on Swelling Properties of Expanded Elastomers, Journal of Elastomers and Plastics 32 (2000) 311-328.
- [15] Y. Zhang, P. He, Q. Zou, B. He, Preparation and Properties of Water-Swellable Elastomer, Journal of Applied Polymer Science 93 (2004) 1719-1723.
- [16] J.E. Mark, Some Unusual Elastomers and Experiments in Rubberlike Elasticity, Progress in Polymer Science 28 (2003) 1205-1221.
- [17] S.Z. Qamar, S.A. Al-Hiddabi, T. Pervez, F. Marketz Mechanical Testing and Characterization of a Swelling Elastomer, Journal of Elastomers and Plastics (in print).
- [18] ASTM D2240-05 (2007) "Standard Test Method for Rubber Property - Durometer Hardness," ASTM International.
- [19] ASTM D395-03 (2007) "Standard Test Method for Rubber Property - Compression Set," ASTM International.
- [20] ASTM D412-06a (2007) "Standard Test Method for Vulcanized Rubber and Thermoplastic Elastomers - Tension," ASTM International.
- [21] J. Kaczmarczyk, M. Rojek, G. Wróbel, J. Stabik, A model of heat transfer in compositessubjected to thermographic testing, Archives of Materials Science and Engineering 31/2 (2008) 105-108.
Typ dokumentu
Bibliografia
Identyfikator YADDA
bwmeta1.element.baztech-article-BSL7-0035-0009